Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) Material

The aim of this study was to apply the combined thermomechanical–biological treatment for corn processing by-product (CPBP) valorization to added-value food and feed material. The mechanical–thermal pre-treatment was performed by applying the extrusion technique. Extruded CPBPs (14, 16, and 18% mois...

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Main Authors: Elena Bartkiene, Vytaute Starkute, Egle Zokaityte, Dovile Klupsaite, Vadims Bartkevics, Gintare Zokaityte, Darius Cernauskas, Modestas Ruzauskas, Romas Ruibys, Arturs Viksna
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Plants
Subjects:
Online Access:https://www.mdpi.com/2223-7747/11/22/3080
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author Elena Bartkiene
Vytaute Starkute
Egle Zokaityte
Dovile Klupsaite
Vadims Bartkevics
Gintare Zokaityte
Darius Cernauskas
Modestas Ruzauskas
Romas Ruibys
Arturs Viksna
author_facet Elena Bartkiene
Vytaute Starkute
Egle Zokaityte
Dovile Klupsaite
Vadims Bartkevics
Gintare Zokaityte
Darius Cernauskas
Modestas Ruzauskas
Romas Ruibys
Arturs Viksna
author_sort Elena Bartkiene
collection DOAJ
description The aim of this study was to apply the combined thermomechanical–biological treatment for corn processing by-product (CPBP) valorization to added-value food and feed material. The mechanical–thermal pre-treatment was performed by applying the extrusion technique. Extruded CPBPs (14, 16, and 18% moisture) were further biodegraded with <i>Lactiplantibacillus plantarum-LUHS122</i> (Lpl), <i>Liquorilactobacillus uvarum-LUHS245</i> (Lu), <i>Lacticaseibacillus casei-LUHS210</i> (Lc), and <i>Lacticaseibacillus paracasei-LUHS244</i> (Lpa). Acidity parameters, microbial characteristics, sugars concentration, amino and fatty acids profile, biogenic amines (BA), and antibacterial and antifungal properties of CPBP were analyzed. Fermented CPBP had a reduced count of mould/yeast. A significantly lower (<i>p</i> ≤ 0.05) count of total enterobacteria was found in most of the extruded–fermented CPBP. Fermentation of extruded CPBP (moisture of 16 and 18%) increased valine and methionine content. Cadaverine and spermidine were not found after treatment of CPBP, and the lowest content of BA was found in the extruded–fermented (Lpa, moisture 18%) CPBP. Applied treatment had a significant effect on most of the fatty acids. CPBP fermented with Lpl, Lu, and Lpa displayed inhibition properties against 3 of the 10 tested pathogenic/opportunistic bacterial strains. Extruded–fermented (Lu, Lc, and Lpa moisture of 14 and 18%) CPBP showed antifungal activity against <i>Rhizopus.</i> Extruded–fermented (14% moisture, Lpl) CPBP inhibited <i>Rhizopus</i> and <i>Aspergillus fumigatus</i>. In conclusion, combined treatment can improve certain parameters and properties of CPBP in order to produce safer and more nutritious ingredients for food and feed industries.
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spelling doaj.art-4891b6eed06b4833bc7c7b821987d1f12023-11-24T09:39:17ZengMDPI AGPlants2223-77472022-11-011122308010.3390/plants11223080Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) MaterialElena Bartkiene0Vytaute Starkute1Egle Zokaityte2Dovile Klupsaite3Vadims Bartkevics4Gintare Zokaityte5Darius Cernauskas6Modestas Ruzauskas7Romas Ruibys8Arturs Viksna9Institute of Animal Rearing Technologies, Lithuanian University of Health Sciences, Tilzes Street 18, LT-47181 Kaunas, LithuaniaInstitute of Animal Rearing Technologies, Lithuanian University of Health Sciences, Tilzes Street 18, LT-47181 Kaunas, LithuaniaInstitute of Animal Rearing Technologies, Lithuanian University of Health Sciences, Tilzes Street 18, LT-47181 Kaunas, LithuaniaInstitute of Animal Rearing Technologies, Lithuanian University of Health Sciences, Tilzes Street 18, LT-47181 Kaunas, LithuaniaInstitute of Food Safety, Animal Health and Environment BIOR, Lejupes iela 3, LV-1076 Riga, LatviaInstitute of Animal Rearing Technologies, Lithuanian University of Health Sciences, Tilzes Street 18, LT-47181 Kaunas, LithuaniaInstitute of Animal Rearing Technologies, Lithuanian University of Health Sciences, Tilzes Street 18, LT-47181 Kaunas, LithuaniaFaculty of Veterinary, Institute of Microbiology and Virology, Lithuanian University of Health Sciences, Tilzes Street 58, LT-47181 Kaunas, LithuaniaInstitute of Agricultural and Food Sciences, Agriculture Academy, Vytautas Magnus University, K. Donelaicio Street 58, LT-44244 Kaunas, LithuaniaDepartment of Chemistry, University of Latvia, Jelgavas Street 1, LV-1004 Riga, LatviaThe aim of this study was to apply the combined thermomechanical–biological treatment for corn processing by-product (CPBP) valorization to added-value food and feed material. The mechanical–thermal pre-treatment was performed by applying the extrusion technique. Extruded CPBPs (14, 16, and 18% moisture) were further biodegraded with <i>Lactiplantibacillus plantarum-LUHS122</i> (Lpl), <i>Liquorilactobacillus uvarum-LUHS245</i> (Lu), <i>Lacticaseibacillus casei-LUHS210</i> (Lc), and <i>Lacticaseibacillus paracasei-LUHS244</i> (Lpa). Acidity parameters, microbial characteristics, sugars concentration, amino and fatty acids profile, biogenic amines (BA), and antibacterial and antifungal properties of CPBP were analyzed. Fermented CPBP had a reduced count of mould/yeast. A significantly lower (<i>p</i> ≤ 0.05) count of total enterobacteria was found in most of the extruded–fermented CPBP. Fermentation of extruded CPBP (moisture of 16 and 18%) increased valine and methionine content. Cadaverine and spermidine were not found after treatment of CPBP, and the lowest content of BA was found in the extruded–fermented (Lpa, moisture 18%) CPBP. Applied treatment had a significant effect on most of the fatty acids. CPBP fermented with Lpl, Lu, and Lpa displayed inhibition properties against 3 of the 10 tested pathogenic/opportunistic bacterial strains. Extruded–fermented (Lu, Lc, and Lpa moisture of 14 and 18%) CPBP showed antifungal activity against <i>Rhizopus.</i> Extruded–fermented (14% moisture, Lpl) CPBP inhibited <i>Rhizopus</i> and <i>Aspergillus fumigatus</i>. In conclusion, combined treatment can improve certain parameters and properties of CPBP in order to produce safer and more nutritious ingredients for food and feed industries.https://www.mdpi.com/2223-7747/11/22/3080cornby-productsextrusionfermentationsafetyvalorization
spellingShingle Elena Bartkiene
Vytaute Starkute
Egle Zokaityte
Dovile Klupsaite
Vadims Bartkevics
Gintare Zokaityte
Darius Cernauskas
Modestas Ruzauskas
Romas Ruibys
Arturs Viksna
Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) Material
Plants
corn
by-products
extrusion
fermentation
safety
valorization
title Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) Material
title_full Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) Material
title_fullStr Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) Material
title_full_unstemmed Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) Material
title_short Combined Thermomechanical–Biological Treatment for Corn By-Product Valorization into Added-Value Food (Feed) Material
title_sort combined thermomechanical biological treatment for corn by product valorization into added value food feed material
topic corn
by-products
extrusion
fermentation
safety
valorization
url https://www.mdpi.com/2223-7747/11/22/3080
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