Thermal Investigation of a Turbocharger Using IR Thermography

An experimental thermal survey of a turbocharger was performed in an engine test cell using IR thermography. The emissivity coefficients of housings were specified using a furnace and camera. It was shown that the emissivity of the turbine, compressor, and bearing housings are 0.92, 0.65, and 0.74,...

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Main Authors: Hamed Basir, Shahab Alaviyoun, Marc A. Rosen
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Clean Technologies
Subjects:
Online Access:https://www.mdpi.com/2571-8797/4/2/19
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author Hamed Basir
Shahab Alaviyoun
Marc A. Rosen
author_facet Hamed Basir
Shahab Alaviyoun
Marc A. Rosen
author_sort Hamed Basir
collection DOAJ
description An experimental thermal survey of a turbocharger was performed in an engine test cell using IR thermography. The emissivity coefficients of housings were specified using a furnace and camera. It was shown that the emissivity of the turbine, compressor, and bearing housings are 0.92, 0.65, and 0.74, respectively. In addition, thermocouples were mounted on the housing to validate the temperature of the thermal camera while running in an engine test cell. To compare the data of the thermocouple with data from the thermal camera, an image was taken from the sensor’s location on the housing. The experimental results show that the temperature prediction of the thermal camera has less than 1 percent error. Steady-state tests at various working points and unsteady tests including warm-up and cool-down were performed. The measurements indicate that the turbine casing’s maximum temperature is 839 °C. Furthermore, a thermal image of the bearing housing shows that the area’s average temperature, which is close to the turbine housing, is 7 °C lower than the area close to the compressor housing. The temperature of the bearing housing near the turbine side should be higher; however, the effect of the water passing through the bearing housing decreases the temperature.
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spelling doaj.art-48b296ecefea4d17b7fa57946541ceeb2023-11-23T16:07:37ZengMDPI AGClean Technologies2571-87972022-04-014232934410.3390/cleantechnol4020019Thermal Investigation of a Turbocharger Using IR ThermographyHamed Basir0Shahab Alaviyoun1Marc A. Rosen2Department of Mechanical Engineering, Technical and Vocational University (TVU), Tehran 1435761137, IranDepartment of Mechanical Engineering, K.N. Toosi University of Technology, Tehran 1969764499, IranFaculty of Engineering and Applied Science, University of Ontario Institute of Technology, Oshawa, ON L1G 0C5, CanadaAn experimental thermal survey of a turbocharger was performed in an engine test cell using IR thermography. The emissivity coefficients of housings were specified using a furnace and camera. It was shown that the emissivity of the turbine, compressor, and bearing housings are 0.92, 0.65, and 0.74, respectively. In addition, thermocouples were mounted on the housing to validate the temperature of the thermal camera while running in an engine test cell. To compare the data of the thermocouple with data from the thermal camera, an image was taken from the sensor’s location on the housing. The experimental results show that the temperature prediction of the thermal camera has less than 1 percent error. Steady-state tests at various working points and unsteady tests including warm-up and cool-down were performed. The measurements indicate that the turbine casing’s maximum temperature is 839 °C. Furthermore, a thermal image of the bearing housing shows that the area’s average temperature, which is close to the turbine housing, is 7 °C lower than the area close to the compressor housing. The temperature of the bearing housing near the turbine side should be higher; however, the effect of the water passing through the bearing housing decreases the temperature.https://www.mdpi.com/2571-8797/4/2/19experimental test resultsgasoline enginethermal camerathermocoupleturbocharger
spellingShingle Hamed Basir
Shahab Alaviyoun
Marc A. Rosen
Thermal Investigation of a Turbocharger Using IR Thermography
Clean Technologies
experimental test results
gasoline engine
thermal camera
thermocouple
turbocharger
title Thermal Investigation of a Turbocharger Using IR Thermography
title_full Thermal Investigation of a Turbocharger Using IR Thermography
title_fullStr Thermal Investigation of a Turbocharger Using IR Thermography
title_full_unstemmed Thermal Investigation of a Turbocharger Using IR Thermography
title_short Thermal Investigation of a Turbocharger Using IR Thermography
title_sort thermal investigation of a turbocharger using ir thermography
topic experimental test results
gasoline engine
thermal camera
thermocouple
turbocharger
url https://www.mdpi.com/2571-8797/4/2/19
work_keys_str_mv AT hamedbasir thermalinvestigationofaturbochargerusingirthermography
AT shahabalaviyoun thermalinvestigationofaturbochargerusingirthermography
AT marcarosen thermalinvestigationofaturbochargerusingirthermography