PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) Techniques

A synergistic set of NDT techniques, including I–V analysis, UVF imaging, IR thermography, and EL imaging, supports a diagnostics methodology developed in this work to qualitatively and quantitatively identify a wide range of PV defects. The methodology is based on (a) the deviation of the module el...

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Main Authors: Socrates Kaplanis, Eleni Kaplani, Paul Nicolae Borza
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/6/3016
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author Socrates Kaplanis
Eleni Kaplani
Paul Nicolae Borza
author_facet Socrates Kaplanis
Eleni Kaplani
Paul Nicolae Borza
author_sort Socrates Kaplanis
collection DOAJ
description A synergistic set of NDT techniques, including I–V analysis, UVF imaging, IR thermography, and EL imaging, supports a diagnostics methodology developed in this work to qualitatively and quantitatively identify a wide range of PV defects. The methodology is based on (a) the deviation of the module electrical parameters at STC from their nominal values, for which a set of mathematical expressions was developed that provide an insight into potential defects and their quantitative impact on the module electrical parameters, and (b) the variation analysis of EL images captured at a sequence of bias voltages for a qualitative investigation on the spatial distribution and strength of the defects. The synergy of these two pillars, supported by UVF imaging, IR thermography, and I–V analysis cross-correlating their findings, makes the diagnostics methodology effective and reliable. It was applied on c-Si and pc-Si modules operating from 0–24 years, exhibiting a diversity of defects of varying severity, either pre-existing or formed by natural ageing or externally induced degradation. Defects such as EVA degradation, browning, corrosion in the busbar/interconnect ribbons, EVA/cell-interface delamination, pn-junction damage, e<sup>−</sup>+hole recombination regions, breaks, microcracks, finger interruptions, and passivation issues are detected. Degradation factors triggering a cascade of internal degradation processes through cause and effect are analysed and additional models are proposed for the temperature pattern under current mismatch and corrosion along the busbar, further empowering the cross-correlation of NDT results. Power degradation was determined from 1.2% in 2 years of operation to more than 50% in modules with film deposition.
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spelling doaj.art-48b2ba959ccd401cb51c7e51e5ee510b2023-11-17T13:44:43ZengMDPI AGSensors1424-82202023-03-01236301610.3390/s23063016PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) TechniquesSocrates Kaplanis0Eleni Kaplani1Paul Nicolae Borza2Renewable Energy Systems Lab, University of Peloponnese, 26334 Patra, GreeceSchool of Engineering, Faculty of Science, University of East Anglia, Norwich Research Park, Norwich NR4 7TJ, UKDepartment of Electronics & Computers, Transilvania University of Brasov, 500036 Brasov, RomaniaA synergistic set of NDT techniques, including I–V analysis, UVF imaging, IR thermography, and EL imaging, supports a diagnostics methodology developed in this work to qualitatively and quantitatively identify a wide range of PV defects. The methodology is based on (a) the deviation of the module electrical parameters at STC from their nominal values, for which a set of mathematical expressions was developed that provide an insight into potential defects and their quantitative impact on the module electrical parameters, and (b) the variation analysis of EL images captured at a sequence of bias voltages for a qualitative investigation on the spatial distribution and strength of the defects. The synergy of these two pillars, supported by UVF imaging, IR thermography, and I–V analysis cross-correlating their findings, makes the diagnostics methodology effective and reliable. It was applied on c-Si and pc-Si modules operating from 0–24 years, exhibiting a diversity of defects of varying severity, either pre-existing or formed by natural ageing or externally induced degradation. Defects such as EVA degradation, browning, corrosion in the busbar/interconnect ribbons, EVA/cell-interface delamination, pn-junction damage, e<sup>−</sup>+hole recombination regions, breaks, microcracks, finger interruptions, and passivation issues are detected. Degradation factors triggering a cascade of internal degradation processes through cause and effect are analysed and additional models are proposed for the temperature pattern under current mismatch and corrosion along the busbar, further empowering the cross-correlation of NDT results. Power degradation was determined from 1.2% in 2 years of operation to more than 50% in modules with film deposition.https://www.mdpi.com/1424-8220/23/6/3016PV defects and diagnosticsNDT techniqueselectroluminescenceUV fluorescence imagingIR thermography
spellingShingle Socrates Kaplanis
Eleni Kaplani
Paul Nicolae Borza
PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) Techniques
Sensors
PV defects and diagnostics
NDT techniques
electroluminescence
UV fluorescence imaging
IR thermography
title PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) Techniques
title_full PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) Techniques
title_fullStr PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) Techniques
title_full_unstemmed PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) Techniques
title_short PV Defects Identification through a Synergistic Set of Non-Destructive Testing (NDT) Techniques
title_sort pv defects identification through a synergistic set of non destructive testing ndt techniques
topic PV defects and diagnostics
NDT techniques
electroluminescence
UV fluorescence imaging
IR thermography
url https://www.mdpi.com/1424-8220/23/6/3016
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