Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayer

This study focused on the effect of a high-entropy alloy (HEA) interlayer on the improvement of microstructure and mechanical properties of steel/Al alloy lap joints by laser welding. The FeCoCrNiCu HEA improved metallurgical reaction by restricting the formation of Fe–Al intermetallic compounds (IM...

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Main Authors: He Zhou, Xiaopeng Gu, Xiaoyan Gu, Juan Dong, Guocheng Xu
Format: Article
Language:English
Published: Elsevier 2022-09-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785422011024
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author He Zhou
Xiaopeng Gu
Xiaoyan Gu
Juan Dong
Guocheng Xu
author_facet He Zhou
Xiaopeng Gu
Xiaoyan Gu
Juan Dong
Guocheng Xu
author_sort He Zhou
collection DOAJ
description This study focused on the effect of a high-entropy alloy (HEA) interlayer on the improvement of microstructure and mechanical properties of steel/Al alloy lap joints by laser welding. The FeCoCrNiCu HEA improved metallurgical reaction by restricting the formation of Fe–Al intermetallic compounds (IMCs) at the interface. Results showed that in the steel on Al alloy lap joint without an interlayer, the discontinuous multi-phase IMCs layer mainly consisted of three types of IMCs, Fe-rich β-FeAl phases, and Al-rich θ-Fe4Al13 + η-Fe2Al5 phases. With the addition of a HEA interlayer, owing to the sluggish diffusion effect in the fusion zone (FZ), the diffusion of Fe atoms from FZ to the IMCs layer was significantly controlled, which limited the generation of IMCs at the FZ/Al alloy interface. The IMCs layer was only composed of single-phase β-FeAl with the absence of highly brittle Al-rich IMCs and the thickness of IMCs layer was reduced from 85 μm to 30 μm, resulting in the enhancement of toughness of the joint. Additionally, the improvement of mechanical properties of the joint, including microhardness and tensile shear strength was consistence with the reduction of brittleness of IMCs at the interface.
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spelling doaj.art-48c43570e0ca430ba8e97c0f059852662022-12-22T04:32:47ZengElsevierJournal of Materials Research and Technology2238-78542022-09-0120139146Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayerHe Zhou0Xiaopeng Gu1Xiaoyan Gu2Juan Dong3Guocheng Xu4Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, No. 5988 Renmin Street, Changchun 130025, Jilin province, ChinaKey Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, No. 5988 Renmin Street, Changchun 130025, Jilin province, ChinaKey Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, No. 5988 Renmin Street, Changchun 130025, Jilin province, ChinaKey Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, No. 5988 Renmin Street, Changchun 130025, Jilin province, ChinaCorresponding author.; Key Laboratory of Automobile Materials of Ministry of Education, School of Materials Science and Engineering, Jilin University, No. 5988 Renmin Street, Changchun 130025, Jilin province, ChinaThis study focused on the effect of a high-entropy alloy (HEA) interlayer on the improvement of microstructure and mechanical properties of steel/Al alloy lap joints by laser welding. The FeCoCrNiCu HEA improved metallurgical reaction by restricting the formation of Fe–Al intermetallic compounds (IMCs) at the interface. Results showed that in the steel on Al alloy lap joint without an interlayer, the discontinuous multi-phase IMCs layer mainly consisted of three types of IMCs, Fe-rich β-FeAl phases, and Al-rich θ-Fe4Al13 + η-Fe2Al5 phases. With the addition of a HEA interlayer, owing to the sluggish diffusion effect in the fusion zone (FZ), the diffusion of Fe atoms from FZ to the IMCs layer was significantly controlled, which limited the generation of IMCs at the FZ/Al alloy interface. The IMCs layer was only composed of single-phase β-FeAl with the absence of highly brittle Al-rich IMCs and the thickness of IMCs layer was reduced from 85 μm to 30 μm, resulting in the enhancement of toughness of the joint. Additionally, the improvement of mechanical properties of the joint, including microhardness and tensile shear strength was consistence with the reduction of brittleness of IMCs at the interface.http://www.sciencedirect.com/science/article/pii/S2238785422011024Aluminum alloyStainless steelHigh-entropy alloy interlayerLaser processingMicrostructures
spellingShingle He Zhou
Xiaopeng Gu
Xiaoyan Gu
Juan Dong
Guocheng Xu
Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayer
Journal of Materials Research and Technology
Aluminum alloy
Stainless steel
High-entropy alloy interlayer
Laser processing
Microstructures
title Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayer
title_full Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayer
title_fullStr Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayer
title_full_unstemmed Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayer
title_short Improvement in microstructure and mechanical properties of laser welded steel/aluminum alloy lap joints using high-entropy alloy interlayer
title_sort improvement in microstructure and mechanical properties of laser welded steel aluminum alloy lap joints using high entropy alloy interlayer
topic Aluminum alloy
Stainless steel
High-entropy alloy interlayer
Laser processing
Microstructures
url http://www.sciencedirect.com/science/article/pii/S2238785422011024
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