The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusion

Laser powder bed fusion (LPBF) is a kind of popular additive manufacturing process to fabricate sophisticated components in recent years. However, it is still challenging to fabricate copper alloys due to excellent thermal properties and high reflective to laser beams during LPBF process. As such, g...

Full description

Bibliographic Details
Main Authors: Haofeng Xie, Xiangpeng Tang, Xiaohong Chen, Fujia Sun, Liyan Dong, Yinxun Tan, Hao Chu, Honglei Zhou, Ping Liu, Shaoli Fu
Format: Article
Language:English
Published: Elsevier 2023-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S223878542300220X
_version_ 1797858743009935360
author Haofeng Xie
Xiangpeng Tang
Xiaohong Chen
Fujia Sun
Liyan Dong
Yinxun Tan
Hao Chu
Honglei Zhou
Ping Liu
Shaoli Fu
author_facet Haofeng Xie
Xiangpeng Tang
Xiaohong Chen
Fujia Sun
Liyan Dong
Yinxun Tan
Hao Chu
Honglei Zhou
Ping Liu
Shaoli Fu
author_sort Haofeng Xie
collection DOAJ
description Laser powder bed fusion (LPBF) is a kind of popular additive manufacturing process to fabricate sophisticated components in recent years. However, it is still challenging to fabricate copper alloys due to excellent thermal properties and high reflective to laser beams during LPBF process. As such, green laser beam has been employed in present work to fabricate copper-chromium-zirconium (CuCrZr) alloys in present work. To enhance performance, post-heat-treatment was employed on the alloys. The mechanical properties in present work are superior to most of LPBF-built CuCrZr alloys using conventional infrared laser. So far, most of studies about additive manufactured (AM-ed) CuCrZr alloys only focus properties of alloys perpendicular to build directions. Hence, the mechanical properties and thermal properties of LPBF-built alloys along different build orientations were investigated. The slender columnar grains were observed. Nevertheless, heat-treated samples along transverse directions own better mechanical properties (yield strength (YS): 505 MPa, ultimate tensile strength (UTS): 585 MPa, Elongation (EL): 14.4%) and better thermal properties (307 W/mK). While the heat-treated samples along build directions own lower strength (YS: 472 MPa, UTS: 495 MPa) with better ductility (EL: 17.8%) and poor thermal conductivity (255 W/mK). The mechanical and thermal anisotropy attributes the stronger {110} grain orientation and lower fraction of low angle grain boundaries (LAGBs) along build directions due to the columnar structure with fine equiaxed grains.
first_indexed 2024-04-09T21:19:20Z
format Article
id doaj.art-48d0c74bb4fc44fda45f8d5a30ac1317
institution Directory Open Access Journal
issn 2238-7854
language English
last_indexed 2024-04-09T21:19:20Z
publishDate 2023-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj.art-48d0c74bb4fc44fda45f8d5a30ac13172023-03-28T06:47:06ZengElsevierJournal of Materials Research and Technology2238-78542023-03-012333223336The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusionHaofeng Xie0Xiangpeng Tang1Xiaohong Chen2Fujia Sun3Liyan Dong4Yinxun Tan5Hao Chu6Honglei Zhou7Ping Liu8Shaoli Fu9State Key Laboratory of Nonferrous Metals and Processes, China GRINM Group Co., Ltd., Beijing, 100088, China; GRIMAT Engineering Institute Co., Ltd., Beijing, 101407, China; Corresponding author. State Key Laboratory of Nonferrous Metals and Processes, China GRINM Group Co., Ltd., Beijing, 100088, China.School of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, ChinaState Key Laboratory of Nonferrous Metals and Processes, China GRINM Group Co., Ltd., Beijing, 100088, China; GRIMAT Engineering Institute Co., Ltd., Beijing, 101407, China; General Research Institute for Nonferrous Metals, Beijing, 100088, ChinaState Key Laboratory of Nonferrous Metals and Processes, China GRINM Group Co., Ltd., Beijing, 100088, China; GRIMAT Engineering Institute Co., Ltd., Beijing, 101407, China; General Research Institute for Nonferrous Metals, Beijing, 100088, ChinaState Key Laboratory of Nonferrous Metals and Processes, China GRINM Group Co., Ltd., Beijing, 100088, China; GRIMAT Engineering Institute Co., Ltd., Beijing, 101407, China; General Research Institute for Nonferrous Metals, Beijing, 100088, ChinaSchool of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Materials and Chemistry, University of Shanghai for Science and Technology, Shanghai 200093, ChinaLaser powder bed fusion (LPBF) is a kind of popular additive manufacturing process to fabricate sophisticated components in recent years. However, it is still challenging to fabricate copper alloys due to excellent thermal properties and high reflective to laser beams during LPBF process. As such, green laser beam has been employed in present work to fabricate copper-chromium-zirconium (CuCrZr) alloys in present work. To enhance performance, post-heat-treatment was employed on the alloys. The mechanical properties in present work are superior to most of LPBF-built CuCrZr alloys using conventional infrared laser. So far, most of studies about additive manufactured (AM-ed) CuCrZr alloys only focus properties of alloys perpendicular to build directions. Hence, the mechanical properties and thermal properties of LPBF-built alloys along different build orientations were investigated. The slender columnar grains were observed. Nevertheless, heat-treated samples along transverse directions own better mechanical properties (yield strength (YS): 505 MPa, ultimate tensile strength (UTS): 585 MPa, Elongation (EL): 14.4%) and better thermal properties (307 W/mK). While the heat-treated samples along build directions own lower strength (YS: 472 MPa, UTS: 495 MPa) with better ductility (EL: 17.8%) and poor thermal conductivity (255 W/mK). The mechanical and thermal anisotropy attributes the stronger {110} grain orientation and lower fraction of low angle grain boundaries (LAGBs) along build directions due to the columnar structure with fine equiaxed grains.http://www.sciencedirect.com/science/article/pii/S223878542300220XCuCrZrLaser powder bed fusionBuild orientationThermal conductivitiesMechanical propertiesElectron backscatter diffraction
spellingShingle Haofeng Xie
Xiangpeng Tang
Xiaohong Chen
Fujia Sun
Liyan Dong
Yinxun Tan
Hao Chu
Honglei Zhou
Ping Liu
Shaoli Fu
The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusion
Journal of Materials Research and Technology
CuCrZr
Laser powder bed fusion
Build orientation
Thermal conductivities
Mechanical properties
Electron backscatter diffraction
title The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusion
title_full The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusion
title_fullStr The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusion
title_full_unstemmed The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusion
title_short The effect of build orientations on mechanical and thermal properties on CuCrZr alloys fabricated by laser powder bed fusion
title_sort effect of build orientations on mechanical and thermal properties on cucrzr alloys fabricated by laser powder bed fusion
topic CuCrZr
Laser powder bed fusion
Build orientation
Thermal conductivities
Mechanical properties
Electron backscatter diffraction
url http://www.sciencedirect.com/science/article/pii/S223878542300220X
work_keys_str_mv AT haofengxie theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT xiangpengtang theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT xiaohongchen theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT fujiasun theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT liyandong theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT yinxuntan theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT haochu theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT hongleizhou theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT pingliu theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT shaolifu theeffectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT haofengxie effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT xiangpengtang effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT xiaohongchen effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT fujiasun effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT liyandong effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT yinxuntan effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT haochu effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT hongleizhou effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT pingliu effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion
AT shaolifu effectofbuildorientationsonmechanicalandthermalpropertiesoncucrzralloysfabricatedbylaserpowderbedfusion