Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion Medium

The corrosion behavior of cemented carbides with binders of different chemical nature (Co and Ni) and carbides with distinct mean grain size (ultrafine and coarse) was studied. The investigation also included corrosion media (acidic and neutral solutions containing chlorides and an alkaline solution...

Full description

Bibliographic Details
Main Authors: Yafeng Zheng, Gemma Fargas, Elaine Armelin, Olivier Lavigne, Luis Llanes
Format: Article
Language:English
Published: MDPI AG 2019-09-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/9/9/1018
_version_ 1818031832795447296
author Yafeng Zheng
Gemma Fargas
Elaine Armelin
Olivier Lavigne
Luis Llanes
author_facet Yafeng Zheng
Gemma Fargas
Elaine Armelin
Olivier Lavigne
Luis Llanes
author_sort Yafeng Zheng
collection DOAJ
description The corrosion behavior of cemented carbides with binders of different chemical nature (Co and Ni) and carbides with distinct mean grain size (ultrafine and coarse) was studied. The investigation also included corrosion media (acidic and neutral solutions containing chlorides and an alkaline solution) as experimental variables. Immersion tests were performed to induce corrosion damage in a controlled way. Electrochemical parameters were measured together with a detailed inspection of the corroded surfaces. Microstructural influence on the tolerance to corrosion damage was evaluated in terms of residual strength. Results pointed out that corrosion rates were lower in the alkaline solution. In contrast, acidic media led to higher corrosion rates, especially for cemented carbides with Co regardless the influence of carbide mean grain size. Corrosion damage resulted in strength degradation due to the formation of surface corrosion pits in acidic solution. In neutral and alkaline solutions, much less pronounced effects were determined. Focused Ion Beam (FIB)/ Field Emission Scanning Electron Microscopy (FESEM) results revealed differences in corrosion-induced damage scenario. In acidic solution, corrosion starts at binder pool centers and evolves towards binder/WC interfaces. Meanwhile, corrosion in alkaline solution is initially located at binder/WC interfaces, and subsequently expands into the ceramic particles, developing a microcrack network inside this phase.
first_indexed 2024-12-10T05:57:45Z
format Article
id doaj.art-49685b5ef8e5411abc4b3a5428d54cd7
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-12-10T05:57:45Z
publishDate 2019-09-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-49685b5ef8e5411abc4b3a5428d54cd72022-12-22T01:59:52ZengMDPI AGMetals2075-47012019-09-0199101810.3390/met9091018met9091018Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion MediumYafeng Zheng0Gemma Fargas1Elaine Armelin2Olivier Lavigne3Luis Llanes4CIEFMA, Departament de Ciència dels Materials i Enginyeria Metal∙lúrgica, EEBE, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainCIEFMA, Departament de Ciència dels Materials i Enginyeria Metal∙lúrgica, EEBE, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainBarcelona Research Center in Multiscale Science and Engineering, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainHyperion Materials and Technologies, 08107 Martorelles, SpainCIEFMA, Departament de Ciència dels Materials i Enginyeria Metal∙lúrgica, EEBE, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainThe corrosion behavior of cemented carbides with binders of different chemical nature (Co and Ni) and carbides with distinct mean grain size (ultrafine and coarse) was studied. The investigation also included corrosion media (acidic and neutral solutions containing chlorides and an alkaline solution) as experimental variables. Immersion tests were performed to induce corrosion damage in a controlled way. Electrochemical parameters were measured together with a detailed inspection of the corroded surfaces. Microstructural influence on the tolerance to corrosion damage was evaluated in terms of residual strength. Results pointed out that corrosion rates were lower in the alkaline solution. In contrast, acidic media led to higher corrosion rates, especially for cemented carbides with Co regardless the influence of carbide mean grain size. Corrosion damage resulted in strength degradation due to the formation of surface corrosion pits in acidic solution. In neutral and alkaline solutions, much less pronounced effects were determined. Focused Ion Beam (FIB)/ Field Emission Scanning Electron Microscopy (FESEM) results revealed differences in corrosion-induced damage scenario. In acidic solution, corrosion starts at binder pool centers and evolves towards binder/WC interfaces. Meanwhile, corrosion in alkaline solution is initially located at binder/WC interfaces, and subsequently expands into the ceramic particles, developing a microcrack network inside this phase.https://www.mdpi.com/2075-4701/9/9/1018corrosioncemented carbidesbindergrain sizedamage tolerance
spellingShingle Yafeng Zheng
Gemma Fargas
Elaine Armelin
Olivier Lavigne
Luis Llanes
Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion Medium
Metals
corrosion
cemented carbides
binder
grain size
damage tolerance
title Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion Medium
title_full Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion Medium
title_fullStr Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion Medium
title_full_unstemmed Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion Medium
title_short Corrosion-Induced Damage and Residual Strength of WC-Co,Ni Cemented Carbides: Influence of Microstructure and Corrosion Medium
title_sort corrosion induced damage and residual strength of wc co ni cemented carbides influence of microstructure and corrosion medium
topic corrosion
cemented carbides
binder
grain size
damage tolerance
url https://www.mdpi.com/2075-4701/9/9/1018
work_keys_str_mv AT yafengzheng corrosioninduceddamageandresidualstrengthofwcconicementedcarbidesinfluenceofmicrostructureandcorrosionmedium
AT gemmafargas corrosioninduceddamageandresidualstrengthofwcconicementedcarbidesinfluenceofmicrostructureandcorrosionmedium
AT elainearmelin corrosioninduceddamageandresidualstrengthofwcconicementedcarbidesinfluenceofmicrostructureandcorrosionmedium
AT olivierlavigne corrosioninduceddamageandresidualstrengthofwcconicementedcarbidesinfluenceofmicrostructureandcorrosionmedium
AT luisllanes corrosioninduceddamageandresidualstrengthofwcconicementedcarbidesinfluenceofmicrostructureandcorrosionmedium