Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles

In this work, a shell and tube heat exchanger with inclined trefoil-hole baffles (STHX-IT) is proposed, and the numerical simulation is conducted to investigate the flow and heat transfer characteristics. A shell and tube heat exchanger with segmental baffles (STHX-SG) is also studied for the perfor...

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Main Authors: Yue Sun, Xinting Wang, Rui Long, Fang Yuan, Kun Yang
Format: Article
Language:English
Published: MDPI AG 2019-10-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/21/4138
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author Yue Sun
Xinting Wang
Rui Long
Fang Yuan
Kun Yang
author_facet Yue Sun
Xinting Wang
Rui Long
Fang Yuan
Kun Yang
author_sort Yue Sun
collection DOAJ
description In this work, a shell and tube heat exchanger with inclined trefoil-hole baffles (STHX-IT) is proposed, and the numerical simulation is conducted to investigate the flow and heat transfer characteristics. A shell and tube heat exchanger with segmental baffles (STHX-SG) is also studied for the performance comparison. The results show that the heat transfer coefficient and pressure drop of the STHX-IT is averagely lower by 23.89% and 44.19% than those of the STHX-SG, but the heat transfer coefficient per pressure drop is higher by 36.38% on average. Further, the parametric studies of the inclination angle <i>θ</i>, trefoil-hole number <i>n</i>, and baffle cut <i>δ</i> are carried out for the STHX-IT. According to the numerical results, <i>n</i> and <i>δ</i> have more notable influence on shell side performance than <i>θ</i>. In detail, the heat transfer coefficient and pressure drop decrease slightly with <i>θ</i> increasing, and the overall performance is approximately equal; both the heat transfer coefficient and pressure drop decrease with the respective rising of <i>n</i> and <i>δ</i>, but the comprehensive performance shows a growing trend. Considering the synthetic effects of structural parameters, the multi-objective structure optimization using the genetic algorithm combined with the artificial neural networks is fulfilled. As a result, the Pareto front is obtained to characterize the behaviors of the maximum heat transfer rate and minimum pressure drop. The STHX-IT with the <i>θ</i> = 5.38°, <i>n</i> = 6, and <i>δ</i> = 43% is decided as the optimal solution by the TOPSIS method, whose <i>Q/Δp</i> is 2.34 times as much as that of the original STHX-SG.
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spelling doaj.art-49bb7fd8976244559a46d8256d5f7e302022-12-22T02:20:43ZengMDPI AGEnergies1996-10732019-10-011221413810.3390/en12214138en12214138Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole BafflesYue Sun0Xinting Wang1Rui Long2Fang Yuan3Kun Yang4School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSchool of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSchool of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSchool of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSchool of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaIn this work, a shell and tube heat exchanger with inclined trefoil-hole baffles (STHX-IT) is proposed, and the numerical simulation is conducted to investigate the flow and heat transfer characteristics. A shell and tube heat exchanger with segmental baffles (STHX-SG) is also studied for the performance comparison. The results show that the heat transfer coefficient and pressure drop of the STHX-IT is averagely lower by 23.89% and 44.19% than those of the STHX-SG, but the heat transfer coefficient per pressure drop is higher by 36.38% on average. Further, the parametric studies of the inclination angle <i>θ</i>, trefoil-hole number <i>n</i>, and baffle cut <i>δ</i> are carried out for the STHX-IT. According to the numerical results, <i>n</i> and <i>δ</i> have more notable influence on shell side performance than <i>θ</i>. In detail, the heat transfer coefficient and pressure drop decrease slightly with <i>θ</i> increasing, and the overall performance is approximately equal; both the heat transfer coefficient and pressure drop decrease with the respective rising of <i>n</i> and <i>δ</i>, but the comprehensive performance shows a growing trend. Considering the synthetic effects of structural parameters, the multi-objective structure optimization using the genetic algorithm combined with the artificial neural networks is fulfilled. As a result, the Pareto front is obtained to characterize the behaviors of the maximum heat transfer rate and minimum pressure drop. The STHX-IT with the <i>θ</i> = 5.38°, <i>n</i> = 6, and <i>δ</i> = 43% is decided as the optimal solution by the TOPSIS method, whose <i>Q/Δp</i> is 2.34 times as much as that of the original STHX-SG.https://www.mdpi.com/1996-1073/12/21/4138shell and tube heat exchangernumerical simulationheat transfer enhancementartificial neural networkmulti-objective genetic algorithm
spellingShingle Yue Sun
Xinting Wang
Rui Long
Fang Yuan
Kun Yang
Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles
Energies
shell and tube heat exchanger
numerical simulation
heat transfer enhancement
artificial neural network
multi-objective genetic algorithm
title Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles
title_full Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles
title_fullStr Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles
title_full_unstemmed Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles
title_short Numerical Investigation and Optimization on Shell Side Performance of A Shell and Tube Heat Exchanger with Inclined Trefoil-Hole Baffles
title_sort numerical investigation and optimization on shell side performance of a shell and tube heat exchanger with inclined trefoil hole baffles
topic shell and tube heat exchanger
numerical simulation
heat transfer enhancement
artificial neural network
multi-objective genetic algorithm
url https://www.mdpi.com/1996-1073/12/21/4138
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