A novel inverter twin wires high effect submerged arc welding equipment for steel plate welding
Twin wires submerged arc welding technology is an efficient way for the high-speed welding of heavy workpiece of the low carbon steel. A novel inverter twin wires high effect submerged arc welding equipment is proposed by combination of the inverter welding power source of direct current (DC)1250A a...
| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
| Published: |
The Japan Society of Mechanical Engineers
2015-10-01
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| Series: | Journal of Advanced Mechanical Design, Systems, and Manufacturing |
| Subjects: | |
| Online Access: | https://www.jstage.jst.go.jp/article/jamdsm/9/5/9_2015jamdsm0054/_pdf/-char/en |
| _version_ | 1818521751996334080 |
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| author | Kuanfang HE Zhipeng ZHOU Chao WANG Xuejun LI |
| author_facet | Kuanfang HE Zhipeng ZHOU Chao WANG Xuejun LI |
| author_sort | Kuanfang HE |
| collection | DOAJ |
| description | Twin wires submerged arc welding technology is an efficient way for the high-speed welding of heavy workpiece of the low carbon steel. A novel inverter twin wires high effect submerged arc welding equipment is proposed by combination of the inverter welding power source of direct current (DC)1250A and alternate current (AC) square wave 1000A, digital cooperative control and process monitoring technology. Digital cooperative control system are designed by combination of the a computer, TCP/IP based data collection and monitoring module, twin wires submerged arc welding control box and sensor detection system. The TCP/IP based data acquisition and monitoring module consist of Advanced RISC Machines (ARM) controller, A/D module, D/A module, network interface and digital I/O ports. The results of welding experiment demonstrate that the novel developed twin wires submerged arc welding equipment meets the designed requirements with strong adaptability, which achieves the functions of parameters optimization settings, digital timing control of the twin arcs, and real-time monitoring of the welding process. The proposed equipment has good application prospect in twin wires submerged arc welding of steel plate at high welding speed more than 100cm/min due to the strong adaptability in welding process. |
| first_indexed | 2024-12-11T01:55:34Z |
| format | Article |
| id | doaj.art-49c53335e1614a5b9454833899136bfb |
| institution | Directory Open Access Journal |
| issn | 1881-3054 |
| language | English |
| last_indexed | 2024-12-11T01:55:34Z |
| publishDate | 2015-10-01 |
| publisher | The Japan Society of Mechanical Engineers |
| record_format | Article |
| series | Journal of Advanced Mechanical Design, Systems, and Manufacturing |
| spelling | doaj.art-49c53335e1614a5b9454833899136bfb2022-12-22T01:24:38ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542015-10-0195JAMDSM0054JAMDSM005410.1299/jamdsm.2015jamdsm0054jamdsmA novel inverter twin wires high effect submerged arc welding equipment for steel plate weldingKuanfang HE0Zhipeng ZHOU1Chao WANG2Xuejun LI3Hunan Provincial Key Laboratory of Health Maintenance for Mechanical Equipment, Hunan University of Science and TechnologyHunan Provincial Key Laboratory of Health Maintenance for Mechanical Equipment, Hunan University of Science and TechnologyHunan Provincial Key Laboratory of Health Maintenance for Mechanical Equipment, Hunan University of Science and TechnologyHunan Provincial Key Laboratory of Health Maintenance for Mechanical Equipment, Hunan University of Science and TechnologyTwin wires submerged arc welding technology is an efficient way for the high-speed welding of heavy workpiece of the low carbon steel. A novel inverter twin wires high effect submerged arc welding equipment is proposed by combination of the inverter welding power source of direct current (DC)1250A and alternate current (AC) square wave 1000A, digital cooperative control and process monitoring technology. Digital cooperative control system are designed by combination of the a computer, TCP/IP based data collection and monitoring module, twin wires submerged arc welding control box and sensor detection system. The TCP/IP based data acquisition and monitoring module consist of Advanced RISC Machines (ARM) controller, A/D module, D/A module, network interface and digital I/O ports. The results of welding experiment demonstrate that the novel developed twin wires submerged arc welding equipment meets the designed requirements with strong adaptability, which achieves the functions of parameters optimization settings, digital timing control of the twin arcs, and real-time monitoring of the welding process. The proposed equipment has good application prospect in twin wires submerged arc welding of steel plate at high welding speed more than 100cm/min due to the strong adaptability in welding process.https://www.jstage.jst.go.jp/article/jamdsm/9/5/9_2015jamdsm0054/_pdf/-char/entwin wires submerged arc weldingnovel equipmentinverter welding power sourcedigital cooperative controlwelding process monitoringtcp/ip based data acquisitionsensor detection system |
| spellingShingle | Kuanfang HE Zhipeng ZHOU Chao WANG Xuejun LI A novel inverter twin wires high effect submerged arc welding equipment for steel plate welding Journal of Advanced Mechanical Design, Systems, and Manufacturing twin wires submerged arc welding novel equipment inverter welding power source digital cooperative control welding process monitoring tcp/ip based data acquisition sensor detection system |
| title | A novel inverter twin wires high effect submerged arc welding equipment for steel plate welding |
| title_full | A novel inverter twin wires high effect submerged arc welding equipment for steel plate welding |
| title_fullStr | A novel inverter twin wires high effect submerged arc welding equipment for steel plate welding |
| title_full_unstemmed | A novel inverter twin wires high effect submerged arc welding equipment for steel plate welding |
| title_short | A novel inverter twin wires high effect submerged arc welding equipment for steel plate welding |
| title_sort | novel inverter twin wires high effect submerged arc welding equipment for steel plate welding |
| topic | twin wires submerged arc welding novel equipment inverter welding power source digital cooperative control welding process monitoring tcp/ip based data acquisition sensor detection system |
| url | https://www.jstage.jst.go.jp/article/jamdsm/9/5/9_2015jamdsm0054/_pdf/-char/en |
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