Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production system

This paper investigates pressurised injection system for liquid aluminium for a cogeneration system based on the Al–H2O reaction. The reaction produces hydrogen and heat which is used for super-heating vapour for a steam cycle. The aluminium combustion with water generates also alumina as a byproduc...

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Main Authors: Massimo Milani, Luca Montorsi, Gabriele Storchi, Matteo Venturelli, Diego Angeli, Adriano Leonforte, Davide Castagnetti, Andrea Sorrentino
Format: Article
Language:English
Published: Elsevier 2020-11-01
Series:International Journal of Thermofluids
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666202720300057
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author Massimo Milani
Luca Montorsi
Gabriele Storchi
Matteo Venturelli
Diego Angeli
Adriano Leonforte
Davide Castagnetti
Andrea Sorrentino
author_facet Massimo Milani
Luca Montorsi
Gabriele Storchi
Matteo Venturelli
Diego Angeli
Adriano Leonforte
Davide Castagnetti
Andrea Sorrentino
author_sort Massimo Milani
collection DOAJ
description This paper investigates pressurised injection system for liquid aluminium for a cogeneration system based on the Al–H2O reaction. The reaction produces hydrogen and heat which is used for super-heating vapour for a steam cycle. The aluminium combustion with water generates also alumina as a byproduct; the aluminium oxide can be recycled and transformed back to aluminium. Thus, aluminium can be exploited as energy carrier in order to transport energy from the alumina recycling plant to the place where the cogeneration system is located. The water is also used in a closed loop; indeed, the amount of water produced employing the hydrogen obtained by the proposed system corresponds to the oxidizing water for the Al/H2O reaction. The development of a specific test rig designed for investigating the liquid aluminium injection is presented in this research study. The injector nozzle is investigated by means of numerical thermal and structural analysis. The calculations are compared and validated against the experimental measurements carried out on ad-hoc developed test rig. A good agreement between the numerical results and the experimental values is found and the new design of the nozzle is devised.
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spelling doaj.art-49de3275043341bdb285db901ee510232022-12-21T19:21:51ZengElsevierInternational Journal of Thermofluids2666-20272020-11-017100018Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production systemMassimo Milani0Luca Montorsi1Gabriele Storchi2Matteo Venturelli3Diego Angeli4Adriano Leonforte5Davide Castagnetti6Andrea Sorrentino7Department of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, ItalyDepartment of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, Italy; Corresponding author.Department of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, ItalyDepartment of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, ItalyDepartment of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, ItalyDepartment of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, ItalyDepartment of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, ItalyDepartment of Sciences and Methods for Engineering, University of Modena and Reggio Emilia, ItalyThis paper investigates pressurised injection system for liquid aluminium for a cogeneration system based on the Al–H2O reaction. The reaction produces hydrogen and heat which is used for super-heating vapour for a steam cycle. The aluminium combustion with water generates also alumina as a byproduct; the aluminium oxide can be recycled and transformed back to aluminium. Thus, aluminium can be exploited as energy carrier in order to transport energy from the alumina recycling plant to the place where the cogeneration system is located. The water is also used in a closed loop; indeed, the amount of water produced employing the hydrogen obtained by the proposed system corresponds to the oxidizing water for the Al/H2O reaction. The development of a specific test rig designed for investigating the liquid aluminium injection is presented in this research study. The injector nozzle is investigated by means of numerical thermal and structural analysis. The calculations are compared and validated against the experimental measurements carried out on ad-hoc developed test rig. A good agreement between the numerical results and the experimental values is found and the new design of the nozzle is devised.http://www.sciencedirect.com/science/article/pii/S2666202720300057Hydrogen generationAluminium-water reactionExperimentsSimulationStructural and thermal analysis
spellingShingle Massimo Milani
Luca Montorsi
Gabriele Storchi
Matteo Venturelli
Diego Angeli
Adriano Leonforte
Davide Castagnetti
Andrea Sorrentino
Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production system
International Journal of Thermofluids
Hydrogen generation
Aluminium-water reaction
Experiments
Simulation
Structural and thermal analysis
title Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production system
title_full Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production system
title_fullStr Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production system
title_full_unstemmed Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production system
title_short Experimental and numerical analysis of a liquid aluminium injector for an Al-H2O based hydrogen production system
title_sort experimental and numerical analysis of a liquid aluminium injector for an al h2o based hydrogen production system
topic Hydrogen generation
Aluminium-water reaction
Experiments
Simulation
Structural and thermal analysis
url http://www.sciencedirect.com/science/article/pii/S2666202720300057
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