Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc Welding

There is a strong correlation between the geometry of the weld pool surface and the degree of penetration in arc welding. To measure the geometry of the weld pool surface robustly, many structured light laser line based monitoring systems have been proposed in recent years. The geometry of the specu...

Full description

Bibliographic Details
Main Authors: Zhenzhou Wang, Cunshan Zhang, Zhen Pan, Zihao Wang, Lina Liu, Xiaomei Qi, Shuai Mao, Jinfeng Pan
Format: Article
Language:English
Published: MDPI AG 2018-12-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/8/12/2445
_version_ 1819129163441766400
author Zhenzhou Wang
Cunshan Zhang
Zhen Pan
Zihao Wang
Lina Liu
Xiaomei Qi
Shuai Mao
Jinfeng Pan
author_facet Zhenzhou Wang
Cunshan Zhang
Zhen Pan
Zihao Wang
Lina Liu
Xiaomei Qi
Shuai Mao
Jinfeng Pan
author_sort Zhenzhou Wang
collection DOAJ
description There is a strong correlation between the geometry of the weld pool surface and the degree of penetration in arc welding. To measure the geometry of the weld pool surface robustly, many structured light laser line based monitoring systems have been proposed in recent years. The geometry of the specular weld pool could be computed from the reflected laser lines based on different principles. The prerequisite of accurate computation of the weld pool surface is to segment the reflected laser lines robustly and efficiently. To find the most effective segmentation solutions for the images captured with different welding parameters, different image processing algorithms are combined to form eight approaches and these approaches are compared both qualitatively and quantitatively in this paper. In particular, the gradient detection filter, the difference method and the GLCM (grey level co-occurrence matrix) are used to remove the uneven background. The spline fitting enhancement method is used to remove the fuzziness. The slope difference distribution-based threshold selection method is used to segment the laser lines from the background. Both qualitative and quantitative experiments are conducted to evaluate the accuracy and the efficiency of the proposed approaches extensively.
first_indexed 2024-12-22T08:39:21Z
format Article
id doaj.art-49dff42516824b0e82458ef02b62eca7
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-12-22T08:39:21Z
publishDate 2018-12-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-49dff42516824b0e82458ef02b62eca72022-12-21T18:32:16ZengMDPI AGApplied Sciences2076-34172018-12-01812244510.3390/app8122445app8122445Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc WeldingZhenzhou Wang0Cunshan Zhang1Zhen Pan2Zihao Wang3Lina Liu4Xiaomei Qi5Shuai Mao6Jinfeng Pan7College of Electrical and Electronic Engineering, Shandong University of Technology, ChinaCollege of Electrical and Electronic Engineering, Shandong University of Technology, ChinaCollege of Electrical and Electronic Engineering, Shandong University of Technology, ChinaCollege of Electrical and Electronic Engineering, Shandong University of Technology, ChinaCollege of Electrical and Electronic Engineering, Shandong University of Technology, ChinaCollege of Electrical and Electronic Engineering, Shandong University of Technology, ChinaCollege of Electrical and Electronic Engineering, Shandong University of Technology, ChinaCollege of Electrical and Electronic Engineering, Shandong University of Technology, ChinaThere is a strong correlation between the geometry of the weld pool surface and the degree of penetration in arc welding. To measure the geometry of the weld pool surface robustly, many structured light laser line based monitoring systems have been proposed in recent years. The geometry of the specular weld pool could be computed from the reflected laser lines based on different principles. The prerequisite of accurate computation of the weld pool surface is to segment the reflected laser lines robustly and efficiently. To find the most effective segmentation solutions for the images captured with different welding parameters, different image processing algorithms are combined to form eight approaches and these approaches are compared both qualitatively and quantitatively in this paper. In particular, the gradient detection filter, the difference method and the GLCM (grey level co-occurrence matrix) are used to remove the uneven background. The spline fitting enhancement method is used to remove the fuzziness. The slope difference distribution-based threshold selection method is used to segment the laser lines from the background. Both qualitative and quantitative experiments are conducted to evaluate the accuracy and the efficiency of the proposed approaches extensively.https://www.mdpi.com/2076-3417/8/12/2445Image processingsegmentationsplinegrey level co-occurrence matrixgradient detectionthreshold selection
spellingShingle Zhenzhou Wang
Cunshan Zhang
Zhen Pan
Zihao Wang
Lina Liu
Xiaomei Qi
Shuai Mao
Jinfeng Pan
Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc Welding
Applied Sciences
Image processing
segmentation
spline
grey level co-occurrence matrix
gradient detection
threshold selection
title Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc Welding
title_full Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc Welding
title_fullStr Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc Welding
title_full_unstemmed Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc Welding
title_short Image Segmentation Approaches for Weld Pool Monitoring during Robotic Arc Welding
title_sort image segmentation approaches for weld pool monitoring during robotic arc welding
topic Image processing
segmentation
spline
grey level co-occurrence matrix
gradient detection
threshold selection
url https://www.mdpi.com/2076-3417/8/12/2445
work_keys_str_mv AT zhenzhouwang imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding
AT cunshanzhang imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding
AT zhenpan imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding
AT zihaowang imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding
AT linaliu imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding
AT xiaomeiqi imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding
AT shuaimao imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding
AT jinfengpan imagesegmentationapproachesforweldpoolmonitoringduringroboticarcwelding