Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void Saturation

Particles differing in size, under external mechanical activation, typically segregate rather than mix. This phenomenon, known as particle size segregation, is spontaneous and unavoidable in practice. In this work, we present an experimental investigation aiming at better understanding the segregati...

Full description

Bibliographic Details
Main Authors: Silvia Volpato, Andrea C. Santomaso
Format: Article
Language:English
Published: AIDIC Servizi S.r.l. 2023-06-01
Series:Chemical Engineering Transactions
Online Access:https://www.cetjournal.it/index.php/cet/article/view/13347
_version_ 1797790956901105664
author Silvia Volpato
Andrea C. Santomaso
author_facet Silvia Volpato
Andrea C. Santomaso
author_sort Silvia Volpato
collection DOAJ
description Particles differing in size, under external mechanical activation, typically segregate rather than mix. This phenomenon, known as particle size segregation, is spontaneous and unavoidable in practice. In this work, we present an experimental investigation aiming at better understanding the segregation mechanisms occurring in industrial devices related to the storage of particulate materials. Even if storage in closed vessels is often considered a static operation, loading and unloading steps are always present and they must be considered as inherent part of the whole storage operation. These steps are clearly dynamic in nature. This work concentrates on the discharge step in which the particulate material is strongly sheared, especially close to the outlet of the storage bin giving high chances of segregation to the material. Segregation in dense sheared flows under gravity occurs mainly through the percolation of smaller particles in the voids existing between larger ones. The level of saturation of voids by small particles can strongly impact the segregation rate. It appears therefore that the relative amount of fines with respect to large particles, the level of bed dilatancy induced by shear, the interparticle friction are all variables that can affect fine particles mobility and therefore the extent of segregation. For these reasons, we carried out experiments on small-scale vessels discharging in a funnel flow regime. Binary mixtures at different fine compositions and particle size ratios have been considered. Furthermore, we carried out experiments to a better knowledge of the mixtures voidage. The correlations found in the literature fail to predict the critical fine concentration at which fine particle segregation stops. An Alternative correlation has been therefore proposed based on a micromechanical analysis of particles filling.
first_indexed 2024-03-13T02:11:54Z
format Article
id doaj.art-4a303df442a94d5493b253ec6b7847dc
institution Directory Open Access Journal
issn 2283-9216
language English
last_indexed 2024-03-13T02:11:54Z
publishDate 2023-06-01
publisher AIDIC Servizi S.r.l.
record_format Article
series Chemical Engineering Transactions
spelling doaj.art-4a303df442a94d5493b253ec6b7847dc2023-06-30T22:32:22ZengAIDIC Servizi S.r.l.Chemical Engineering Transactions2283-92162023-06-0110010.3303/CET23100025Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void SaturationSilvia VolpatoAndrea C. SantomasoParticles differing in size, under external mechanical activation, typically segregate rather than mix. This phenomenon, known as particle size segregation, is spontaneous and unavoidable in practice. In this work, we present an experimental investigation aiming at better understanding the segregation mechanisms occurring in industrial devices related to the storage of particulate materials. Even if storage in closed vessels is often considered a static operation, loading and unloading steps are always present and they must be considered as inherent part of the whole storage operation. These steps are clearly dynamic in nature. This work concentrates on the discharge step in which the particulate material is strongly sheared, especially close to the outlet of the storage bin giving high chances of segregation to the material. Segregation in dense sheared flows under gravity occurs mainly through the percolation of smaller particles in the voids existing between larger ones. The level of saturation of voids by small particles can strongly impact the segregation rate. It appears therefore that the relative amount of fines with respect to large particles, the level of bed dilatancy induced by shear, the interparticle friction are all variables that can affect fine particles mobility and therefore the extent of segregation. For these reasons, we carried out experiments on small-scale vessels discharging in a funnel flow regime. Binary mixtures at different fine compositions and particle size ratios have been considered. Furthermore, we carried out experiments to a better knowledge of the mixtures voidage. The correlations found in the literature fail to predict the critical fine concentration at which fine particle segregation stops. An Alternative correlation has been therefore proposed based on a micromechanical analysis of particles filling.https://www.cetjournal.it/index.php/cet/article/view/13347
spellingShingle Silvia Volpato
Andrea C. Santomaso
Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void Saturation
Chemical Engineering Transactions
title Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void Saturation
title_full Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void Saturation
title_fullStr Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void Saturation
title_full_unstemmed Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void Saturation
title_short Particle Size Segregation During the Discharge of Binary Mixtures and the Role of Void Saturation
title_sort particle size segregation during the discharge of binary mixtures and the role of void saturation
url https://www.cetjournal.it/index.php/cet/article/view/13347
work_keys_str_mv AT silviavolpato particlesizesegregationduringthedischargeofbinarymixturesandtheroleofvoidsaturation
AT andreacsantomaso particlesizesegregationduringthedischargeofbinarymixturesandtheroleofvoidsaturation