An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled Manufacturing

With increasingly advanced Internet of Things (IoT) technology, the composition of workshop equipment has become more and more complex. Based on this, the rate of system performance degradation and the probability of fault have both increased. Owing to this, not only has the difficulty of constructi...

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Main Authors: Liping Wang, Dunbing Tang, Changchun Liu, Qingwei Nie, Zhen Wang, Linqi Zhang
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/17/6472
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author Liping Wang
Dunbing Tang
Changchun Liu
Qingwei Nie
Zhen Wang
Linqi Zhang
author_facet Liping Wang
Dunbing Tang
Changchun Liu
Qingwei Nie
Zhen Wang
Linqi Zhang
author_sort Liping Wang
collection DOAJ
description With increasingly advanced Internet of Things (IoT) technology, the composition of workshop equipment has become more and more complex. Based on this, the rate of system performance degradation and the probability of fault have both increased. Owing to this, not only has the difficulty of constructing the remaining useful life (RUL) model increased but also the improvement in speed of maintenance personnel cannot keep up with the speed of equipment replacement. Therefore, an augmented reality (AR)-assisted prognostics and health management system based on deep learning for IoT-enabled manufacturing is proposed in this paper. Firstly, the feature extraction model based on Convolutional Neural Network-Particle Swarm Optimization (PSO-CNN) is proposed with the purpose of excavating the internal associations in large amounts of production data. Based on this, the high-accuracy RUL prediction is accomplished by Gate Recurrent Unit (GRU)-attention, which can capture the long-term and short-term dependencies of time series and successfully solve the gradient disappearance problem of RNN. Moreover, more attention will be paid to important content with the help of the attention mechanism. Additionally, high-efficiency maintenance guidance and visible instructions can be accomplished by AR. On top of this, the remote expert can offer help when maintenance personnel encounters tough problems. Finally, a real case was implemented in a typical IoT-enabled workshop, which validated the effectiveness of the proposed approach.
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spelling doaj.art-4a5fec6e3e4648d4a42d8932446c0f462023-11-23T14:09:03ZengMDPI AGSensors1424-82202022-08-012217647210.3390/s22176472An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled ManufacturingLiping Wang0Dunbing Tang1Changchun Liu2Qingwei Nie3Zhen Wang4Linqi Zhang5College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaCollege of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaCollege of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaCollege of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaCollege of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaCollege of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaWith increasingly advanced Internet of Things (IoT) technology, the composition of workshop equipment has become more and more complex. Based on this, the rate of system performance degradation and the probability of fault have both increased. Owing to this, not only has the difficulty of constructing the remaining useful life (RUL) model increased but also the improvement in speed of maintenance personnel cannot keep up with the speed of equipment replacement. Therefore, an augmented reality (AR)-assisted prognostics and health management system based on deep learning for IoT-enabled manufacturing is proposed in this paper. Firstly, the feature extraction model based on Convolutional Neural Network-Particle Swarm Optimization (PSO-CNN) is proposed with the purpose of excavating the internal associations in large amounts of production data. Based on this, the high-accuracy RUL prediction is accomplished by Gate Recurrent Unit (GRU)-attention, which can capture the long-term and short-term dependencies of time series and successfully solve the gradient disappearance problem of RNN. Moreover, more attention will be paid to important content with the help of the attention mechanism. Additionally, high-efficiency maintenance guidance and visible instructions can be accomplished by AR. On top of this, the remote expert can offer help when maintenance personnel encounters tough problems. Finally, a real case was implemented in a typical IoT-enabled workshop, which validated the effectiveness of the proposed approach.https://www.mdpi.com/1424-8220/22/17/6472augmented realityPSO-CNNGRU-attentionRUL predictionIoT-enabled manufacturing
spellingShingle Liping Wang
Dunbing Tang
Changchun Liu
Qingwei Nie
Zhen Wang
Linqi Zhang
An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled Manufacturing
Sensors
augmented reality
PSO-CNN
GRU-attention
RUL prediction
IoT-enabled manufacturing
title An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled Manufacturing
title_full An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled Manufacturing
title_fullStr An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled Manufacturing
title_full_unstemmed An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled Manufacturing
title_short An Augmented Reality-Assisted Prognostics and Health Management System Based on Deep Learning for IoT-Enabled Manufacturing
title_sort augmented reality assisted prognostics and health management system based on deep learning for iot enabled manufacturing
topic augmented reality
PSO-CNN
GRU-attention
RUL prediction
IoT-enabled manufacturing
url https://www.mdpi.com/1424-8220/22/17/6472
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