Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloys

The lightweight of vehicles is one of the important means to solve the energy crisis and environmental problems, which has been paid great attention by scholars at home and abroad.Carbon fiber-reinforced polymer (CFRP) composites and light alloys such as aluminum and magnesium alloys have a series o...

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Main Authors: JIN Qihao, CHEN Juan, PENG Liming, LI Ziyan, YAN Xi, LI Chunxi, HOU Chengcheng, YUAN Mingyang
Format: Article
Language:zho
Published: Journal of Materials Engineering 2022-01-01
Series:Cailiao gongcheng
Subjects:
Online Access:http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2021.000524
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author JIN Qihao
CHEN Juan
PENG Liming
LI Ziyan
YAN Xi
LI Chunxi
HOU Chengcheng
YUAN Mingyang
author_facet JIN Qihao
CHEN Juan
PENG Liming
LI Ziyan
YAN Xi
LI Chunxi
HOU Chengcheng
YUAN Mingyang
author_sort JIN Qihao
collection DOAJ
description The lightweight of vehicles is one of the important means to solve the energy crisis and environmental problems, which has been paid great attention by scholars at home and abroad.Carbon fiber-reinforced polymer (CFRP) composites and light alloys such as aluminum and magnesium alloys have a series of excellent mechanical properties and processing performance, representing lightweight materials with great application prospects. It has become a hot research topic to realize the effective joining between the CFRP and aluminum/magnesium alloys which are the promising lightweight materials. However, due to the significant differences in physical and chemical properties between these dissimilar materials, the mixed application of a variety of lightweight materials in the production process is still facing great challenges.The research progress, advantages and disadvantages, and development trend of bonding, mechanical fastening, friction stir welding and its variants were summarized and analyzed. The micro morphology of joints obtained under different bonding methods was investigated. Three mechanisms of friction stir joining between CFRP and aluminum/magnesium light alloys were preliminarily summarized through investigating the micro morphology of joints, including macro anchoring, micro mechanical chimerism and chemical bonding. Finally, based on the above joining mechanism, it is pointed out that the key to further improving the performance of hybrid joints is to increase the surface roughness of the base metal, increase the area of the molten polymer and adopt the hybrid joining techniques.
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spelling doaj.art-4a6eba1462f54d878b65d304e16800112023-01-02T16:33:56ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43812022-01-01501152410.11868/j.issn.1001-4381.2021.0005241642573550266-37480332Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloysJIN Qihao0CHEN Juan1PENG Liming2LI Ziyan3YAN Xi4LI Chunxi5HOU Chengcheng6YUAN Mingyang7Light Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaLight Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaLight Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaLight Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaLight Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaLight Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaLight Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaLight Alloy Net Forming National Engineering Research Center, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaThe lightweight of vehicles is one of the important means to solve the energy crisis and environmental problems, which has been paid great attention by scholars at home and abroad.Carbon fiber-reinforced polymer (CFRP) composites and light alloys such as aluminum and magnesium alloys have a series of excellent mechanical properties and processing performance, representing lightweight materials with great application prospects. It has become a hot research topic to realize the effective joining between the CFRP and aluminum/magnesium alloys which are the promising lightweight materials. However, due to the significant differences in physical and chemical properties between these dissimilar materials, the mixed application of a variety of lightweight materials in the production process is still facing great challenges.The research progress, advantages and disadvantages, and development trend of bonding, mechanical fastening, friction stir welding and its variants were summarized and analyzed. The micro morphology of joints obtained under different bonding methods was investigated. Three mechanisms of friction stir joining between CFRP and aluminum/magnesium light alloys were preliminarily summarized through investigating the micro morphology of joints, including macro anchoring, micro mechanical chimerism and chemical bonding. Finally, based on the above joining mechanism, it is pointed out that the key to further improving the performance of hybrid joints is to increase the surface roughness of the base metal, increase the area of the molten polymer and adopt the hybrid joining techniques.http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2021.000524lightweightdissimilar materials joiningcarbon fiber-reinforced polymer compositesaluminum/magnesium alloyfriction stir welding
spellingShingle JIN Qihao
CHEN Juan
PENG Liming
LI Ziyan
YAN Xi
LI Chunxi
HOU Chengcheng
YUAN Mingyang
Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloys
Cailiao gongcheng
lightweight
dissimilar materials joining
carbon fiber-reinforced polymer composites
aluminum/magnesium alloy
friction stir welding
title Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloys
title_full Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloys
title_fullStr Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloys
title_full_unstemmed Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloys
title_short Research progress in joining of carbon fiber-reinforced polymer composites and aluminum/magnesium alloys
title_sort research progress in joining of carbon fiber reinforced polymer composites and aluminum magnesium alloys
topic lightweight
dissimilar materials joining
carbon fiber-reinforced polymer composites
aluminum/magnesium alloy
friction stir welding
url http://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2021.000524
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