A residue management machine for chopping paddy residues in combine harvested paddy field

Abstract Nowadays, Combine Harvesters are the most commonly used device for harvesting crops; as a result, a large amount of plant material and crop residue is concentrated into a narrow band of plant material that exits the combine, challenging the residue management task. This paper aims to develo...

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Main Authors: Chelpuri Ramulu, Raj Narayan Pateriya, Mude Arjun Naik, Dinesh Kumar Vishwakarma, Alban Kuriqi, Nadhir Al-Ansari, Abed Alataway, Ahmed Z. Dewidar, Mohamed A. Mattar
Format: Article
Language:English
Published: Nature Portfolio 2023-03-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-023-32148-9
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author Chelpuri Ramulu
Raj Narayan Pateriya
Mude Arjun Naik
Dinesh Kumar Vishwakarma
Alban Kuriqi
Nadhir Al-Ansari
Abed Alataway
Ahmed Z. Dewidar
Mohamed A. Mattar
author_facet Chelpuri Ramulu
Raj Narayan Pateriya
Mude Arjun Naik
Dinesh Kumar Vishwakarma
Alban Kuriqi
Nadhir Al-Ansari
Abed Alataway
Ahmed Z. Dewidar
Mohamed A. Mattar
author_sort Chelpuri Ramulu
collection DOAJ
description Abstract Nowadays, Combine Harvesters are the most commonly used device for harvesting crops; as a result, a large amount of plant material and crop residue is concentrated into a narrow band of plant material that exits the combine, challenging the residue management task. This paper aims to develop a crop residue management machine that can chop paddy residues and mix them with the soil of the combined harvested paddy field. For this purpose, two important units are attached to the developed machine: the chopping and incorporation units. The tractor operates this machine as the main source, with a power range of about 55.95 kW. The four independent parameters selected for the study were rotary speed (R1 = 900 & R2 = 1100 rpm), forward speed (F1 = 2.1 & F2 = 3.0 Kmph), horizontal adjustment (H1 = 550 & H2 = 650 mm), and vertical adjustment (V1 = 100 & V2 = 200 mm) between the straw chopper shaft and rotavator shaft and its effect was found on incorporation efficiency, shredding efficiency, and trash size reduction of chopped paddy residues. The incorporation of residue and shredding efficiency was highest at V1H2F1R2 (95.31%) and V1H2F1R2 (61.92%) arrangements. The trash reduction of chopped paddy residue was recorded maximum at V1H2F2R2 (40.58%). Therefore, this study concludes that the developed residue management machine with some modifications in power transmission can be suggested to the farmers to overcome the paddy residue issue in combined harvested paddy fields.
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spelling doaj.art-4a93b64439eb42d2a087e7c0eed59b022023-04-03T05:25:21ZengNature PortfolioScientific Reports2045-23222023-03-0113111610.1038/s41598-023-32148-9A residue management machine for chopping paddy residues in combine harvested paddy fieldChelpuri Ramulu0Raj Narayan Pateriya1Mude Arjun Naik2Dinesh Kumar Vishwakarma3Alban Kuriqi4Nadhir Al-Ansari5Abed Alataway6Ahmed Z. Dewidar7Mohamed A. Mattar8Department of Farm Machinery and Power Engineering, G.B. Pant University of Agriculture and TechnologyDepartment of Farm Machinery and Power Engineering, G.B. Pant University of Agriculture and TechnologyDepartment of Farm Machinery and Power Engineering, G.B. Pant University of Agriculture and TechnologyDepartment of Irrigation and Drainage Engineering, G. B. Pant University of Agriculture and TechnologyCERIS, Instituto Superior T´Ecnico, University of LisbonDepartment of Civil, Environmental, and Natural Resources Engineering, Lulea University of TechnologyPrince Sultan Bin Abdulaziz International Prize for Water Chair, Prince Sultan Institute for Environmental, Water and Desert Research, King Saud UniversityPrince Sultan Bin Abdulaziz International Prize for Water Chair, Prince Sultan Institute for Environmental, Water and Desert Research, King Saud UniversityPrince Sultan Bin Abdulaziz International Prize for Water Chair, Prince Sultan Institute for Environmental, Water and Desert Research, King Saud UniversityAbstract Nowadays, Combine Harvesters are the most commonly used device for harvesting crops; as a result, a large amount of plant material and crop residue is concentrated into a narrow band of plant material that exits the combine, challenging the residue management task. This paper aims to develop a crop residue management machine that can chop paddy residues and mix them with the soil of the combined harvested paddy field. For this purpose, two important units are attached to the developed machine: the chopping and incorporation units. The tractor operates this machine as the main source, with a power range of about 55.95 kW. The four independent parameters selected for the study were rotary speed (R1 = 900 & R2 = 1100 rpm), forward speed (F1 = 2.1 & F2 = 3.0 Kmph), horizontal adjustment (H1 = 550 & H2 = 650 mm), and vertical adjustment (V1 = 100 & V2 = 200 mm) between the straw chopper shaft and rotavator shaft and its effect was found on incorporation efficiency, shredding efficiency, and trash size reduction of chopped paddy residues. The incorporation of residue and shredding efficiency was highest at V1H2F1R2 (95.31%) and V1H2F1R2 (61.92%) arrangements. The trash reduction of chopped paddy residue was recorded maximum at V1H2F2R2 (40.58%). Therefore, this study concludes that the developed residue management machine with some modifications in power transmission can be suggested to the farmers to overcome the paddy residue issue in combined harvested paddy fields.https://doi.org/10.1038/s41598-023-32148-9
spellingShingle Chelpuri Ramulu
Raj Narayan Pateriya
Mude Arjun Naik
Dinesh Kumar Vishwakarma
Alban Kuriqi
Nadhir Al-Ansari
Abed Alataway
Ahmed Z. Dewidar
Mohamed A. Mattar
A residue management machine for chopping paddy residues in combine harvested paddy field
Scientific Reports
title A residue management machine for chopping paddy residues in combine harvested paddy field
title_full A residue management machine for chopping paddy residues in combine harvested paddy field
title_fullStr A residue management machine for chopping paddy residues in combine harvested paddy field
title_full_unstemmed A residue management machine for chopping paddy residues in combine harvested paddy field
title_short A residue management machine for chopping paddy residues in combine harvested paddy field
title_sort residue management machine for chopping paddy residues in combine harvested paddy field
url https://doi.org/10.1038/s41598-023-32148-9
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