Current design of rectangular steel silos: limitations and improvement

Abstract This study proposes a modification for the current design approach for square and rectangular silos that accounts for silos’ wall flexibility. First, the authors investigated the effect of wall stiffness symbolized by the wall width-to-thickness ratio (a/t) and silo’s dimensions, on the wal...

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Main Authors: Mohamed H. Abdelbarr, Osman M. O. Ramadan, AlHussein Hilal, A. M. Sanad, Hany A. Abdalla
Format: Article
Language:English
Published: SpringerOpen 2024-03-01
Series:Journal of Engineering and Applied Science
Subjects:
Online Access:https://doi.org/10.1186/s44147-024-00401-1
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author Mohamed H. Abdelbarr
Osman M. O. Ramadan
AlHussein Hilal
A. M. Sanad
Hany A. Abdalla
author_facet Mohamed H. Abdelbarr
Osman M. O. Ramadan
AlHussein Hilal
A. M. Sanad
Hany A. Abdalla
author_sort Mohamed H. Abdelbarr
collection DOAJ
description Abstract This study proposes a modification for the current design approach for square and rectangular silos that accounts for silos’ wall flexibility. First, the authors investigated the effect of wall stiffness symbolized by the wall width-to-thickness ratio (a/t) and silo’s dimensions, on the wall-filling pressure using a recently validated 3D finite element model (FEM). The model was then employed to predict the pressures acting on silos’ walls accounting for the stress state in stored granular materials. Most design formulas and guidelines assume silos’ walls to be rigid. This assumption is acceptable for the case of rigid wall concrete silos; however, it is questionable for semi-rigid, flexible wall metal silos. Consequentially, it is crucial to determine the minimum wall stiffness necessary to secure the applicability of the current design rigid wall assumptions and to propose a way to deal with semi-rigid and flexible walls. To this end, several wall pressure distributions that correspond to filling steel silos with varied wall thicknesses were studied. A new adjustment to the Janssen technique was proposed for a better estimate of the wall-filling pressures for square and rectangular silos. In the case of prismatic silos, the Eurocode uses the Janssen equation together with an equivalent radius of a corresponding circular silo (with the same hydraulic radius) to determine the wall pressure. This method predicts pressure values that are practically accurate for rigid-wall silos, but its accuracy decreases for semi-rigid and flexible-wall silos. As an enhancement, the Janssen equation was modified in this research to generate more accurate pressure estimates based on the equivalent volume concept. The finite element results of several developed models with the same granular material were compared to the estimations of the newly established approach to verify the broad range of its applicability.
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spelling doaj.art-4ad2caa76a8e432284c8d3f86c66e7a92024-03-24T12:21:56ZengSpringerOpenJournal of Engineering and Applied Science1110-19032536-95122024-03-0171112610.1186/s44147-024-00401-1Current design of rectangular steel silos: limitations and improvementMohamed H. Abdelbarr0Osman M. O. Ramadan1AlHussein Hilal2A. M. Sanad3Hany A. Abdalla4Department of Structural Engineering, Faculty of Engineering, Cairo UniversityDepartment of Structural Engineering, Faculty of Engineering, Cairo UniversityDepartment of Construction and Building Engineering, College of Engineering and Technology, Arab Academy for Science, Technology and Maritime Transport (AASTMT)Department of Construction and Building Engineering, College of Engineering and Technology, Arab Academy for Science, Technology and Maritime Transport (AASTMT)Department of Structural Engineering, Faculty of Engineering, Cairo UniversityAbstract This study proposes a modification for the current design approach for square and rectangular silos that accounts for silos’ wall flexibility. First, the authors investigated the effect of wall stiffness symbolized by the wall width-to-thickness ratio (a/t) and silo’s dimensions, on the wall-filling pressure using a recently validated 3D finite element model (FEM). The model was then employed to predict the pressures acting on silos’ walls accounting for the stress state in stored granular materials. Most design formulas and guidelines assume silos’ walls to be rigid. This assumption is acceptable for the case of rigid wall concrete silos; however, it is questionable for semi-rigid, flexible wall metal silos. Consequentially, it is crucial to determine the minimum wall stiffness necessary to secure the applicability of the current design rigid wall assumptions and to propose a way to deal with semi-rigid and flexible walls. To this end, several wall pressure distributions that correspond to filling steel silos with varied wall thicknesses were studied. A new adjustment to the Janssen technique was proposed for a better estimate of the wall-filling pressures for square and rectangular silos. In the case of prismatic silos, the Eurocode uses the Janssen equation together with an equivalent radius of a corresponding circular silo (with the same hydraulic radius) to determine the wall pressure. This method predicts pressure values that are practically accurate for rigid-wall silos, but its accuracy decreases for semi-rigid and flexible-wall silos. As an enhancement, the Janssen equation was modified in this research to generate more accurate pressure estimates based on the equivalent volume concept. The finite element results of several developed models with the same granular material were compared to the estimations of the newly established approach to verify the broad range of its applicability.https://doi.org/10.1186/s44147-024-00401-1SilosRectangular silosFilling pressureSilos designEurocode
spellingShingle Mohamed H. Abdelbarr
Osman M. O. Ramadan
AlHussein Hilal
A. M. Sanad
Hany A. Abdalla
Current design of rectangular steel silos: limitations and improvement
Journal of Engineering and Applied Science
Silos
Rectangular silos
Filling pressure
Silos design
Eurocode
title Current design of rectangular steel silos: limitations and improvement
title_full Current design of rectangular steel silos: limitations and improvement
title_fullStr Current design of rectangular steel silos: limitations and improvement
title_full_unstemmed Current design of rectangular steel silos: limitations and improvement
title_short Current design of rectangular steel silos: limitations and improvement
title_sort current design of rectangular steel silos limitations and improvement
topic Silos
Rectangular silos
Filling pressure
Silos design
Eurocode
url https://doi.org/10.1186/s44147-024-00401-1
work_keys_str_mv AT mohamedhabdelbarr currentdesignofrectangularsteelsiloslimitationsandimprovement
AT osmanmoramadan currentdesignofrectangularsteelsiloslimitationsandimprovement
AT alhusseinhilal currentdesignofrectangularsteelsiloslimitationsandimprovement
AT amsanad currentdesignofrectangularsteelsiloslimitationsandimprovement
AT hanyaabdalla currentdesignofrectangularsteelsiloslimitationsandimprovement