Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile Performance

Tuning the infill pattern is one of the key features in additive manufacturing to optimise part weight. In this work, the effect of the infill strategy, including rate and pattern type, is studied on the mechanical performance of polylactic acid (PLA)-carbon composite. In particular, three types of...

Full description

Bibliographic Details
Main Authors: Sofiane Guessasma, Sofiane Belhabib
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/19/4221
_version_ 1797477248038600704
author Sofiane Guessasma
Sofiane Belhabib
author_facet Sofiane Guessasma
Sofiane Belhabib
author_sort Sofiane Guessasma
collection DOAJ
description Tuning the infill pattern is one of the key features in additive manufacturing to optimise part weight. In this work, the effect of the infill strategy, including rate and pattern type, is studied on the mechanical performance of polylactic acid (PLA)-carbon composite. In particular, three types of patterns and four filling levels are combined. These combinations are evaluated by tensile loading applied on dogbone specimens. In addition, the underlined deformation mechanisms are further explored using filament-based finite element model. The numerical simulation is built from sliced models and converted into 3D meshes to predict tensile performance. The results show that the infill rate has a nonlinear effect on the density of PLA–carbon composites, and its magnitude depends on the complexity of the generated pattern. In addition, tensile loading is found to activate varied modes of shearing and uniaxial deformations depending on the pattern type. This leads to different profiles and rankings of the tensile performance and allows the infill strategy to significantly affect the part performance, along with its density.
first_indexed 2024-03-09T21:14:52Z
format Article
id doaj.art-4afe6daa6e5a4b4dbf02a14732334895
institution Directory Open Access Journal
issn 2073-4360
language English
last_indexed 2024-03-09T21:14:52Z
publishDate 2022-10-01
publisher MDPI AG
record_format Article
series Polymers
spelling doaj.art-4afe6daa6e5a4b4dbf02a147323348952023-11-23T21:36:19ZengMDPI AGPolymers2073-43602022-10-011419422110.3390/polym14194221Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile PerformanceSofiane Guessasma0Sofiane Belhabib1INRAE, Research Unit BIA UR1268, Rue Geraudiere, F-44316 Nantes, FranceNantes Université, ONIRIS, CNRS, GEPEA, UMR 6144, F-44000 Nantes, FranceTuning the infill pattern is one of the key features in additive manufacturing to optimise part weight. In this work, the effect of the infill strategy, including rate and pattern type, is studied on the mechanical performance of polylactic acid (PLA)-carbon composite. In particular, three types of patterns and four filling levels are combined. These combinations are evaluated by tensile loading applied on dogbone specimens. In addition, the underlined deformation mechanisms are further explored using filament-based finite element model. The numerical simulation is built from sliced models and converted into 3D meshes to predict tensile performance. The results show that the infill rate has a nonlinear effect on the density of PLA–carbon composites, and its magnitude depends on the complexity of the generated pattern. In addition, tensile loading is found to activate varied modes of shearing and uniaxial deformations depending on the pattern type. This leads to different profiles and rankings of the tensile performance and allows the infill strategy to significantly affect the part performance, along with its density.https://www.mdpi.com/2073-4360/14/19/4221filament-based modelPLA–carbon fibreadditive manufacturingfilling patterntensile performancefused filament fabrication
spellingShingle Sofiane Guessasma
Sofiane Belhabib
Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile Performance
Polymers
filament-based model
PLA–carbon fibre
additive manufacturing
filling pattern
tensile performance
fused filament fabrication
title Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile Performance
title_full Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile Performance
title_fullStr Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile Performance
title_full_unstemmed Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile Performance
title_short Infill Strategy in 3D Printed PLA Carbon Composites: Effect on Tensile Performance
title_sort infill strategy in 3d printed pla carbon composites effect on tensile performance
topic filament-based model
PLA–carbon fibre
additive manufacturing
filling pattern
tensile performance
fused filament fabrication
url https://www.mdpi.com/2073-4360/14/19/4221
work_keys_str_mv AT sofianeguessasma infillstrategyin3dprintedplacarboncompositeseffectontensileperformance
AT sofianebelhabib infillstrategyin3dprintedplacarboncompositeseffectontensileperformance