Optimization of energy consumption in industrial robots, a review

Optimization of energy consumption in industrial robots can reduce operating costs, improve performance and increase the lifespan of the robot during part manufacturing. Choosing energy-efficient components such as motors, drives, and controllers can significantly reduce energy consumption in indust...

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Main Authors: Mohsen Soori, Behrooz Arezoo, Roza Dastres
Format: Article
Language:English
Published: KeAi Communications Co. Ltd. 2023-01-01
Series:Cognitive Robotics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2667241323000174
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author Mohsen Soori
Behrooz Arezoo
Roza Dastres
author_facet Mohsen Soori
Behrooz Arezoo
Roza Dastres
author_sort Mohsen Soori
collection DOAJ
description Optimization of energy consumption in industrial robots can reduce operating costs, improve performance and increase the lifespan of the robot during part manufacturing. Choosing energy-efficient components such as motors, drives, and controllers can significantly reduce energy consumption in industrial robots. Over-sized motors and heavy robot arms can waste energy and decrease efficiency of industrial robots. By optimizing the robot programs and reducing idle time in robot operations, the amount of spent time can be reduced to minimize energy consumption of industrial robots. By using energy-efficient motors and drives, the amount of energy consumed by the robot can be reduced. Also, regular maintenance can reduce energy consumption of industrial robots by providing maximum efficiency for the robot's components. By implementing energy management systems, energy consumption of industrial robot can be monitored and analyzed to optimize energy consumption of industrial robot during working conditions. To minimize lost energy and reuse the energy usage during working times, regenerative braking can be used in the robots. The process of part manufacturing can be optimized in order to minimize the robot's movements and energy usage during working times of industrial robots. To analyze and optimize energy consumption in working schedules of industrial robots, different methodologies from recent published papers are reviewed in the study. Proper robot selection, energy-efficient robot motor and low wight robot arms, efficient programming of working schedules, regenerative braking system, regular maintenance of robot elements and optimized process of part production regarding the minimization of energy usage are discussed to optimize the energy consumption in industrial robots. As a result, future research works in the research field can be presented in order to optimize energy consumption, reduce operational costs, and increase sustainability of industrial robot operations in terms of productivity enhancement of part manufacturing.
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spelling doaj.art-4b0914e7f0c34757898fd4488e6280752023-09-23T05:13:17ZengKeAi Communications Co. Ltd.Cognitive Robotics2667-24132023-01-013142157Optimization of energy consumption in industrial robots, a reviewMohsen Soori0Behrooz Arezoo1Roza Dastres2Department of Aeronautical Engineering, University of Kyrenia, Kyrenia, North Cyprus, Via Mersin 10, Turkey; Corresponding author.CAD/CAPP/CAM Research Center, Department of Mechanical Engineering, Amirkabir University of Technology (Tehran Polytechnic), 424 Hafez Avenue, Tehran, 15875-4413, IranDepartment of Computer Engineering, Cyprus International University, North Cyprus, Via Mersin 10, TurkeyOptimization of energy consumption in industrial robots can reduce operating costs, improve performance and increase the lifespan of the robot during part manufacturing. Choosing energy-efficient components such as motors, drives, and controllers can significantly reduce energy consumption in industrial robots. Over-sized motors and heavy robot arms can waste energy and decrease efficiency of industrial robots. By optimizing the robot programs and reducing idle time in robot operations, the amount of spent time can be reduced to minimize energy consumption of industrial robots. By using energy-efficient motors and drives, the amount of energy consumed by the robot can be reduced. Also, regular maintenance can reduce energy consumption of industrial robots by providing maximum efficiency for the robot's components. By implementing energy management systems, energy consumption of industrial robot can be monitored and analyzed to optimize energy consumption of industrial robot during working conditions. To minimize lost energy and reuse the energy usage during working times, regenerative braking can be used in the robots. The process of part manufacturing can be optimized in order to minimize the robot's movements and energy usage during working times of industrial robots. To analyze and optimize energy consumption in working schedules of industrial robots, different methodologies from recent published papers are reviewed in the study. Proper robot selection, energy-efficient robot motor and low wight robot arms, efficient programming of working schedules, regenerative braking system, regular maintenance of robot elements and optimized process of part production regarding the minimization of energy usage are discussed to optimize the energy consumption in industrial robots. As a result, future research works in the research field can be presented in order to optimize energy consumption, reduce operational costs, and increase sustainability of industrial robot operations in terms of productivity enhancement of part manufacturing.http://www.sciencedirect.com/science/article/pii/S2667241323000174Energy optimizationIndustrial robotsGreen manufacturing
spellingShingle Mohsen Soori
Behrooz Arezoo
Roza Dastres
Optimization of energy consumption in industrial robots, a review
Cognitive Robotics
Energy optimization
Industrial robots
Green manufacturing
title Optimization of energy consumption in industrial robots, a review
title_full Optimization of energy consumption in industrial robots, a review
title_fullStr Optimization of energy consumption in industrial robots, a review
title_full_unstemmed Optimization of energy consumption in industrial robots, a review
title_short Optimization of energy consumption in industrial robots, a review
title_sort optimization of energy consumption in industrial robots a review
topic Energy optimization
Industrial robots
Green manufacturing
url http://www.sciencedirect.com/science/article/pii/S2667241323000174
work_keys_str_mv AT mohsensoori optimizationofenergyconsumptioninindustrialrobotsareview
AT behroozarezoo optimizationofenergyconsumptioninindustrialrobotsareview
AT rozadastres optimizationofenergyconsumptioninindustrialrobotsareview