Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision making

In the current context, an attempt is being made to improve the electrical discharge machining (EDM) process by using powder particles in a suitable combination. To improve the quality of such procedures, the process parameters should be optimized. The present study proposes to utilize Taguchi–Grey...

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Main Authors: Van Dong Pham, Huu Phan Nguyen, Van Thien Nguyen, Kien Nguyen Huy, Hung Tran Quoc, Anh Nguyen Mai, Thinh Hoang Xuan, Van Nam Hoang
Format: Article
Language:English
Published: De Gruyter 2022-06-01
Series:Journal of the Mechanical Behavior of Materials
Subjects:
Online Access:https://doi.org/10.1515/jmbm-2022-0039
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author Van Dong Pham
Huu Phan Nguyen
Van Thien Nguyen
Kien Nguyen Huy
Hung Tran Quoc
Anh Nguyen Mai
Thinh Hoang Xuan
Van Nam Hoang
author_facet Van Dong Pham
Huu Phan Nguyen
Van Thien Nguyen
Kien Nguyen Huy
Hung Tran Quoc
Anh Nguyen Mai
Thinh Hoang Xuan
Van Nam Hoang
author_sort Van Dong Pham
collection DOAJ
description In the current context, an attempt is being made to improve the electrical discharge machining (EDM) process by using powder particles in a suitable combination. To improve the quality of such procedures, the process parameters should be optimized. The present study proposes to utilize Taguchi–Grey relational analysis to discover the optimal combination of process parameters for SKD61 die steel specimens using titanium powder-mixed EDM (PMEDM). Among the machining parameters chosen, the optimal combination of current (3 A), pulse on-time (37 μs), pulse off-time (37 μs), and powder concentration (4 g/L) was determined experimentally. Due to its relevance in spark energy production, peak current is a more significant factor in PMEDM processes. A superior surface topography was obtained with increased microhardness and fewer microfractures over machined specimens with optimal process parameter in PMEDM. The titanium particles can effectively enhance the surface performance measures during PMEDM-based machining owing to tiny craters and pores with better lubrication.
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spelling doaj.art-4b26dda52ddc4ca4a2a75bb955910a0f2022-12-22T04:29:00ZengDe GruyterJournal of the Mechanical Behavior of Materials2191-02432022-06-0131134535610.1515/jmbm-2022-0039Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision makingVan Dong Pham0Huu Phan Nguyen1Van Thien Nguyen2Kien Nguyen Huy3Hung Tran Quoc4Anh Nguyen Mai5Thinh Hoang Xuan6Van Nam Hoang7Hanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamHanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamHanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamHanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamHanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamHanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamHanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamHanoi University of Industry, No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi, VietnamIn the current context, an attempt is being made to improve the electrical discharge machining (EDM) process by using powder particles in a suitable combination. To improve the quality of such procedures, the process parameters should be optimized. The present study proposes to utilize Taguchi–Grey relational analysis to discover the optimal combination of process parameters for SKD61 die steel specimens using titanium powder-mixed EDM (PMEDM). Among the machining parameters chosen, the optimal combination of current (3 A), pulse on-time (37 μs), pulse off-time (37 μs), and powder concentration (4 g/L) was determined experimentally. Due to its relevance in spark energy production, peak current is a more significant factor in PMEDM processes. A superior surface topography was obtained with increased microhardness and fewer microfractures over machined specimens with optimal process parameter in PMEDM. The titanium particles can effectively enhance the surface performance measures during PMEDM-based machining owing to tiny craters and pores with better lubrication.https://doi.org/10.1515/jmbm-2022-0039skd61die steelpmedmtgra
spellingShingle Van Dong Pham
Huu Phan Nguyen
Van Thien Nguyen
Kien Nguyen Huy
Hung Tran Quoc
Anh Nguyen Mai
Thinh Hoang Xuan
Van Nam Hoang
Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision making
Journal of the Mechanical Behavior of Materials
skd61
die steel
pmedm
tgra
title Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision making
title_full Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision making
title_fullStr Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision making
title_full_unstemmed Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision making
title_short Enhancing the machinability of SKD61 die steel in power-mixed EDM process with TGRA-based multi criteria decision making
title_sort enhancing the machinability of skd61 die steel in power mixed edm process with tgra based multi criteria decision making
topic skd61
die steel
pmedm
tgra
url https://doi.org/10.1515/jmbm-2022-0039
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