Optimization of parameters in cylindrical and surface grinding for improved surface finish

Surface integrity has attracted the attention of researchers for improving the functional performance of engineering products. Improvement in surface finish, one of the important parameters in surface integrity, has been attempted by researchers through different processes. Grinding has been widely...

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Main Authors: Dinesh Kumar Patel, Deepam Goyal, B. S. Pabla
Format: Article
Language:English
Published: The Royal Society 2018-01-01
Series:Royal Society Open Science
Subjects:
Online Access:https://royalsocietypublishing.org/doi/pdf/10.1098/rsos.171906
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author Dinesh Kumar Patel
Deepam Goyal
B. S. Pabla
author_facet Dinesh Kumar Patel
Deepam Goyal
B. S. Pabla
author_sort Dinesh Kumar Patel
collection DOAJ
description Surface integrity has attracted the attention of researchers for improving the functional performance of engineering products. Improvement in surface finish, one of the important parameters in surface integrity, has been attempted by researchers through different processes. Grinding has been widely used for final machining of components requiring smooth surfaces coupled with precise tolerances. Proper selection of grinding wheel material and grade with grinding parameters can result in an improved surface finish and improved surface characteristics. The present work reports the study of the effect of grinding parameters on surface finish of EN8 steel. Experiments were performed on surface grinding and cylindrical grinding for optimization of grinding process parameters for improved surface finish. Grinding wheel speed, depth of cut, table feed, grinding wheel material and table travel speed for surface grinding operation, and work speed for cylindrical grinding operation were taken as the input parameters with four types of grinding wheels (Al2O3 of grades K and L, and white alumina of grades J and K). The surface roughness was taken as an output parameter for experimentation. The grinding wheel material and grade have been observed to be the most significant variables for both cylindrical grinding and surface grinding. Surface roughness in the case of surface grinding is better compared to that of cylindrical grinding, which can be attributed to vibrations produced in the cylindrical grinding attachment. Surface roughness (Ra) values of 0.757 µm in cylindrical grinding and 0.66 µm in surface grinding have been achieved.
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spelling doaj.art-4b298ae5d2aa4c26b60e994b8d69e14c2022-12-21T16:58:32ZengThe Royal SocietyRoyal Society Open Science2054-57032018-01-015510.1098/rsos.171906171906Optimization of parameters in cylindrical and surface grinding for improved surface finishDinesh Kumar PatelDeepam GoyalB. S. PablaSurface integrity has attracted the attention of researchers for improving the functional performance of engineering products. Improvement in surface finish, one of the important parameters in surface integrity, has been attempted by researchers through different processes. Grinding has been widely used for final machining of components requiring smooth surfaces coupled with precise tolerances. Proper selection of grinding wheel material and grade with grinding parameters can result in an improved surface finish and improved surface characteristics. The present work reports the study of the effect of grinding parameters on surface finish of EN8 steel. Experiments were performed on surface grinding and cylindrical grinding for optimization of grinding process parameters for improved surface finish. Grinding wheel speed, depth of cut, table feed, grinding wheel material and table travel speed for surface grinding operation, and work speed for cylindrical grinding operation were taken as the input parameters with four types of grinding wheels (Al2O3 of grades K and L, and white alumina of grades J and K). The surface roughness was taken as an output parameter for experimentation. The grinding wheel material and grade have been observed to be the most significant variables for both cylindrical grinding and surface grinding. Surface roughness in the case of surface grinding is better compared to that of cylindrical grinding, which can be attributed to vibrations produced in the cylindrical grinding attachment. Surface roughness (Ra) values of 0.757 µm in cylindrical grinding and 0.66 µm in surface grinding have been achieved.https://royalsocietypublishing.org/doi/pdf/10.1098/rsos.171906cylindrical grindingoptimizationgrinding parametersen8 steel
spellingShingle Dinesh Kumar Patel
Deepam Goyal
B. S. Pabla
Optimization of parameters in cylindrical and surface grinding for improved surface finish
Royal Society Open Science
cylindrical grinding
optimization
grinding parameters
en8 steel
title Optimization of parameters in cylindrical and surface grinding for improved surface finish
title_full Optimization of parameters in cylindrical and surface grinding for improved surface finish
title_fullStr Optimization of parameters in cylindrical and surface grinding for improved surface finish
title_full_unstemmed Optimization of parameters in cylindrical and surface grinding for improved surface finish
title_short Optimization of parameters in cylindrical and surface grinding for improved surface finish
title_sort optimization of parameters in cylindrical and surface grinding for improved surface finish
topic cylindrical grinding
optimization
grinding parameters
en8 steel
url https://royalsocietypublishing.org/doi/pdf/10.1098/rsos.171906
work_keys_str_mv AT dineshkumarpatel optimizationofparametersincylindricalandsurfacegrindingforimprovedsurfacefinish
AT deepamgoyal optimizationofparametersincylindricalandsurfacegrindingforimprovedsurfacefinish
AT bspabla optimizationofparametersincylindricalandsurfacegrindingforimprovedsurfacefinish