Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions
To improve the working performance of battery electric vehicle (BEV) high-speed helical gear transmission under full working conditions, combined with Tooth Contact Analysis (TCA) and Loaded Tooth Contact Analysis (LTCA), the vibration model of single-stage helical gear bending-torsion-axis-swing co...
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MDPI AG
2021-10-01
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Online Access: | https://www.mdpi.com/2075-1702/9/10/226 |
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author | Jinfu Du Liang Hu Jin Mao Yanchao Zhang |
author_facet | Jinfu Du Liang Hu Jin Mao Yanchao Zhang |
author_sort | Jinfu Du |
collection | DOAJ |
description | To improve the working performance of battery electric vehicle (BEV) high-speed helical gear transmission under full working conditions, combined with Tooth Contact Analysis (TCA) and Loaded Tooth Contact Analysis (LTCA), the vibration model of single-stage helical gear bending-torsion-axis-swing coupling system considering time-varying mesh stiffness was established. The genetic algorithm was used to optimize the tooth surface with the objective of minimizing the mean value of the vibration acceleration at full working conditions. Finally, a high-speed helical gear transmission system in a BEV gearbox was taken as a simulation example and the best-modified tooth surface at full working conditions was obtained. Experiment and simulation results show that the proposed calculation method of time-varying meshing stiffness is accurate, and tooth surface modification can effectively suppress the vibration of high-speed helical gear transmission in BEV; compared to the optimally modified tooth surface under a single load, the optimal modified tooth surface under full working conditions has a better vibration reduction effect over the entire working range. |
first_indexed | 2024-03-10T06:26:47Z |
format | Article |
id | doaj.art-4b2e30dce1fe41a3ad30f6fc3ae6dd33 |
institution | Directory Open Access Journal |
issn | 2075-1702 |
language | English |
last_indexed | 2024-03-10T06:26:47Z |
publishDate | 2021-10-01 |
publisher | MDPI AG |
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series | Machines |
spelling | doaj.art-4b2e30dce1fe41a3ad30f6fc3ae6dd332023-11-22T18:54:22ZengMDPI AGMachines2075-17022021-10-0191022610.3390/machines9100226Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working ConditionsJinfu Du0Liang Hu1Jin Mao2Yanchao Zhang3School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaTo improve the working performance of battery electric vehicle (BEV) high-speed helical gear transmission under full working conditions, combined with Tooth Contact Analysis (TCA) and Loaded Tooth Contact Analysis (LTCA), the vibration model of single-stage helical gear bending-torsion-axis-swing coupling system considering time-varying mesh stiffness was established. The genetic algorithm was used to optimize the tooth surface with the objective of minimizing the mean value of the vibration acceleration at full working conditions. Finally, a high-speed helical gear transmission system in a BEV gearbox was taken as a simulation example and the best-modified tooth surface at full working conditions was obtained. Experiment and simulation results show that the proposed calculation method of time-varying meshing stiffness is accurate, and tooth surface modification can effectively suppress the vibration of high-speed helical gear transmission in BEV; compared to the optimally modified tooth surface under a single load, the optimal modified tooth surface under full working conditions has a better vibration reduction effect over the entire working range.https://www.mdpi.com/2075-1702/9/10/226battery electric vehiclehigh-speed gear transmissiontooth surface modificationgenetic algorithm |
spellingShingle | Jinfu Du Liang Hu Jin Mao Yanchao Zhang Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions Machines battery electric vehicle high-speed gear transmission tooth surface modification genetic algorithm |
title | Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions |
title_full | Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions |
title_fullStr | Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions |
title_full_unstemmed | Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions |
title_short | Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions |
title_sort | optimal vibration suppression modification method for high speed helical gear transmission of battery electric vehicles under full working conditions |
topic | battery electric vehicle high-speed gear transmission tooth surface modification genetic algorithm |
url | https://www.mdpi.com/2075-1702/9/10/226 |
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