Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions

To improve the working performance of battery electric vehicle (BEV) high-speed helical gear transmission under full working conditions, combined with Tooth Contact Analysis (TCA) and Loaded Tooth Contact Analysis (LTCA), the vibration model of single-stage helical gear bending-torsion-axis-swing co...

Full description

Bibliographic Details
Main Authors: Jinfu Du, Liang Hu, Jin Mao, Yanchao Zhang
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/9/10/226
_version_ 1797514096618242048
author Jinfu Du
Liang Hu
Jin Mao
Yanchao Zhang
author_facet Jinfu Du
Liang Hu
Jin Mao
Yanchao Zhang
author_sort Jinfu Du
collection DOAJ
description To improve the working performance of battery electric vehicle (BEV) high-speed helical gear transmission under full working conditions, combined with Tooth Contact Analysis (TCA) and Loaded Tooth Contact Analysis (LTCA), the vibration model of single-stage helical gear bending-torsion-axis-swing coupling system considering time-varying mesh stiffness was established. The genetic algorithm was used to optimize the tooth surface with the objective of minimizing the mean value of the vibration acceleration at full working conditions. Finally, a high-speed helical gear transmission system in a BEV gearbox was taken as a simulation example and the best-modified tooth surface at full working conditions was obtained. Experiment and simulation results show that the proposed calculation method of time-varying meshing stiffness is accurate, and tooth surface modification can effectively suppress the vibration of high-speed helical gear transmission in BEV; compared to the optimally modified tooth surface under a single load, the optimal modified tooth surface under full working conditions has a better vibration reduction effect over the entire working range.
first_indexed 2024-03-10T06:26:47Z
format Article
id doaj.art-4b2e30dce1fe41a3ad30f6fc3ae6dd33
institution Directory Open Access Journal
issn 2075-1702
language English
last_indexed 2024-03-10T06:26:47Z
publishDate 2021-10-01
publisher MDPI AG
record_format Article
series Machines
spelling doaj.art-4b2e30dce1fe41a3ad30f6fc3ae6dd332023-11-22T18:54:22ZengMDPI AGMachines2075-17022021-10-0191022610.3390/machines9100226Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working ConditionsJinfu Du0Liang Hu1Jin Mao2Yanchao Zhang3School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaSchool of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, ChinaTo improve the working performance of battery electric vehicle (BEV) high-speed helical gear transmission under full working conditions, combined with Tooth Contact Analysis (TCA) and Loaded Tooth Contact Analysis (LTCA), the vibration model of single-stage helical gear bending-torsion-axis-swing coupling system considering time-varying mesh stiffness was established. The genetic algorithm was used to optimize the tooth surface with the objective of minimizing the mean value of the vibration acceleration at full working conditions. Finally, a high-speed helical gear transmission system in a BEV gearbox was taken as a simulation example and the best-modified tooth surface at full working conditions was obtained. Experiment and simulation results show that the proposed calculation method of time-varying meshing stiffness is accurate, and tooth surface modification can effectively suppress the vibration of high-speed helical gear transmission in BEV; compared to the optimally modified tooth surface under a single load, the optimal modified tooth surface under full working conditions has a better vibration reduction effect over the entire working range.https://www.mdpi.com/2075-1702/9/10/226battery electric vehiclehigh-speed gear transmissiontooth surface modificationgenetic algorithm
spellingShingle Jinfu Du
Liang Hu
Jin Mao
Yanchao Zhang
Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions
Machines
battery electric vehicle
high-speed gear transmission
tooth surface modification
genetic algorithm
title Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions
title_full Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions
title_fullStr Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions
title_full_unstemmed Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions
title_short Optimal Vibration Suppression Modification Method for High-Speed Helical Gear Transmission of Battery Electric Vehicles under Full Working Conditions
title_sort optimal vibration suppression modification method for high speed helical gear transmission of battery electric vehicles under full working conditions
topic battery electric vehicle
high-speed gear transmission
tooth surface modification
genetic algorithm
url https://www.mdpi.com/2075-1702/9/10/226
work_keys_str_mv AT jinfudu optimalvibrationsuppressionmodificationmethodforhighspeedhelicalgeartransmissionofbatteryelectricvehiclesunderfullworkingconditions
AT lianghu optimalvibrationsuppressionmodificationmethodforhighspeedhelicalgeartransmissionofbatteryelectricvehiclesunderfullworkingconditions
AT jinmao optimalvibrationsuppressionmodificationmethodforhighspeedhelicalgeartransmissionofbatteryelectricvehiclesunderfullworkingconditions
AT yanchaozhang optimalvibrationsuppressionmodificationmethodforhighspeedhelicalgeartransmissionofbatteryelectricvehiclesunderfullworkingconditions