Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing Technology

Polyvinyl Alcohol (PVA) is a promising polymer due to its high solubility with water, availability in low molecular weight, having short polymer chain, and cost-effectiveness in processing. Printed technology is gaining popularity to utilize processible solution materials at low/room temperature. Th...

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Main Authors: Mahmuda Akter Monne, Chandan Qumar Howlader, Bhagyashree Mishra, Maggie Yihong Chen
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/12/2/220
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author Mahmuda Akter Monne
Chandan Qumar Howlader
Bhagyashree Mishra
Maggie Yihong Chen
author_facet Mahmuda Akter Monne
Chandan Qumar Howlader
Bhagyashree Mishra
Maggie Yihong Chen
author_sort Mahmuda Akter Monne
collection DOAJ
description Polyvinyl Alcohol (PVA) is a promising polymer due to its high solubility with water, availability in low molecular weight, having short polymer chain, and cost-effectiveness in processing. Printed technology is gaining popularity to utilize processible solution materials at low/room temperature. This work demonstrates the synthesis of PVA solution for 2.5% <i>w</i>/<i>w</i>, 4.5% <i>w</i>/<i>w</i>, 6.5% <i>w</i>/<i>w</i>, 8.5% <i>w</i>/<i>w</i> and 10.5% <i>w</i>/<i>w</i> aqueous solution was formulated. Then the properties of the ink, such as viscosity, contact angle, surface tension, and printability by inkjet and aerosol jet printing, were investigated. The wettability of the ink was investigated on flexible (Kapton) and non-flexible (Silicon) substrates. Both were identified as suitable substrates for all concentrations of PVA. Additionally, we have shown aerosol jet printing (AJP) and inkjet printing (IJP) can produce multi-layer PVA structures. Finally, we have demonstrated the use of PVA as sacrificial material for micro-electro-mechanical-system (MEMS) device fabrication. The dielectric constant of printed PVA is 168 at 100 kHz, which shows an excellent candidate material for printed or traditional transistor fabrication.
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spelling doaj.art-4b3d3e3b2ac84dc28f76a43365d582332023-12-11T17:57:14ZengMDPI AGMicromachines2072-666X2021-02-0112222010.3390/mi12020220Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing TechnologyMahmuda Akter Monne0Chandan Qumar Howlader1Bhagyashree Mishra2Maggie Yihong Chen3Materials Science, Engineering, and Commercialization Program, Texas State University, San Marcos, TX 78666, USAMaterials Science, Engineering, and Commercialization Program, Texas State University, San Marcos, TX 78666, USAMaterials Science, Engineering, and Commercialization Program, Texas State University, San Marcos, TX 78666, USAMaterials Science, Engineering, and Commercialization Program, Texas State University, San Marcos, TX 78666, USAPolyvinyl Alcohol (PVA) is a promising polymer due to its high solubility with water, availability in low molecular weight, having short polymer chain, and cost-effectiveness in processing. Printed technology is gaining popularity to utilize processible solution materials at low/room temperature. This work demonstrates the synthesis of PVA solution for 2.5% <i>w</i>/<i>w</i>, 4.5% <i>w</i>/<i>w</i>, 6.5% <i>w</i>/<i>w</i>, 8.5% <i>w</i>/<i>w</i> and 10.5% <i>w</i>/<i>w</i> aqueous solution was formulated. Then the properties of the ink, such as viscosity, contact angle, surface tension, and printability by inkjet and aerosol jet printing, were investigated. The wettability of the ink was investigated on flexible (Kapton) and non-flexible (Silicon) substrates. Both were identified as suitable substrates for all concentrations of PVA. Additionally, we have shown aerosol jet printing (AJP) and inkjet printing (IJP) can produce multi-layer PVA structures. Finally, we have demonstrated the use of PVA as sacrificial material for micro-electro-mechanical-system (MEMS) device fabrication. The dielectric constant of printed PVA is 168 at 100 kHz, which shows an excellent candidate material for printed or traditional transistor fabrication.https://www.mdpi.com/2072-666X/12/2/220aerosol jet printingdielectricetchinginkjet printingpolyvinyl alcohol (PVA), polymerssacrificial material
spellingShingle Mahmuda Akter Monne
Chandan Qumar Howlader
Bhagyashree Mishra
Maggie Yihong Chen
Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing Technology
Micromachines
aerosol jet printing
dielectric
etching
inkjet printing
polyvinyl alcohol (PVA), polymers
sacrificial material
title Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing Technology
title_full Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing Technology
title_fullStr Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing Technology
title_full_unstemmed Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing Technology
title_short Synthesis of Printable Polyvinyl Alcohol for Aerosol Jet and Inkjet Printing Technology
title_sort synthesis of printable polyvinyl alcohol for aerosol jet and inkjet printing technology
topic aerosol jet printing
dielectric
etching
inkjet printing
polyvinyl alcohol (PVA), polymers
sacrificial material
url https://www.mdpi.com/2072-666X/12/2/220
work_keys_str_mv AT mahmudaaktermonne synthesisofprintablepolyvinylalcoholforaerosoljetandinkjetprintingtechnology
AT chandanqumarhowlader synthesisofprintablepolyvinylalcoholforaerosoljetandinkjetprintingtechnology
AT bhagyashreemishra synthesisofprintablepolyvinylalcoholforaerosoljetandinkjetprintingtechnology
AT maggieyihongchen synthesisofprintablepolyvinylalcoholforaerosoljetandinkjetprintingtechnology