Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural Networks

Current state-of-the-art engine condition monitoring is based on a minimum of one steady-state data point per flight. Due to the scarcity of available data points, there are difficulties distinguishing between random scatter and an underlying fault introducing a detection latency of several flights....

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Main Authors: Matthias Weiss, Stephan Staudacher, Jürgen Mathes, Duilio Becchio, Christian Keller
Format: Article
Language:English
Published: MDPI AG 2022-09-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/10/10/846
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author Matthias Weiss
Stephan Staudacher
Jürgen Mathes
Duilio Becchio
Christian Keller
author_facet Matthias Weiss
Stephan Staudacher
Jürgen Mathes
Duilio Becchio
Christian Keller
author_sort Matthias Weiss
collection DOAJ
description Current state-of-the-art engine condition monitoring is based on a minimum of one steady-state data point per flight. Due to the scarcity of available data points, there are difficulties distinguishing between random scatter and an underlying fault introducing a detection latency of several flights. Today’s increased availability of data acquisition hardware in modern aircraft provides continuously sampled in-flight measurements, so-called full-flight data. These full-flight data give access to sufficient data points to detect faults within a single flight, significantly improving the availability and safety of aircraft. Artificial neural networks are considered well suited for the timely analysis of an extensive amount of incoming data. This article proposes uncertainty quantification for artificial neural networks, leading to more reliable and robust fault detection. An existing approach for approximating the aleatoric uncertainty was extended by an Out-of-Distribution Detection in order to take the epistemic uncertainty into account. The method was statistically evaluated, and a grid search was performed to evaluate optimal parameter combinations maximizing the true positive detection rates. All test cases were derived based on in-flight measurements of a commercially operated regional jet. Especially when requiring low false positive detection rates, the true positive detections could be improved 2.8 times while improving response times by approximately 6.9 compared to methods only accounting for the aleatoric uncertainty.
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spelling doaj.art-4b5da315b59141b5a7a58ca3ddd843132023-12-03T14:50:44ZengMDPI AGMachines2075-17022022-09-01101084610.3390/machines10100846Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural NetworksMatthias Weiss0Stephan Staudacher1Jürgen Mathes2Duilio Becchio3Christian Keller4Institute of Aircraft Propulsion Systems, University of Stuttgart, 70569 Stuttgart, GermanyInstitute of Aircraft Propulsion Systems, University of Stuttgart, 70569 Stuttgart, GermanyMTU Aero Engines AG, 80995 München, GermanyMTU Aero Engines AG, 80995 München, GermanyMTU Maintenance Hannover GmbH, 30855 Langenhagen, GermanyCurrent state-of-the-art engine condition monitoring is based on a minimum of one steady-state data point per flight. Due to the scarcity of available data points, there are difficulties distinguishing between random scatter and an underlying fault introducing a detection latency of several flights. Today’s increased availability of data acquisition hardware in modern aircraft provides continuously sampled in-flight measurements, so-called full-flight data. These full-flight data give access to sufficient data points to detect faults within a single flight, significantly improving the availability and safety of aircraft. Artificial neural networks are considered well suited for the timely analysis of an extensive amount of incoming data. This article proposes uncertainty quantification for artificial neural networks, leading to more reliable and robust fault detection. An existing approach for approximating the aleatoric uncertainty was extended by an Out-of-Distribution Detection in order to take the epistemic uncertainty into account. The method was statistically evaluated, and a grid search was performed to evaluate optimal parameter combinations maximizing the true positive detection rates. All test cases were derived based on in-flight measurements of a commercially operated regional jet. Especially when requiring low false positive detection rates, the true positive detections could be improved 2.8 times while improving response times by approximately 6.9 compared to methods only accounting for the aleatoric uncertainty.https://www.mdpi.com/2075-1702/10/10/846aircraft enginegas turbinefault detectionengine health monitoringengine condition monitoringfull-flight data
spellingShingle Matthias Weiss
Stephan Staudacher
Jürgen Mathes
Duilio Becchio
Christian Keller
Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural Networks
Machines
aircraft engine
gas turbine
fault detection
engine health monitoring
engine condition monitoring
full-flight data
title Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural Networks
title_full Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural Networks
title_fullStr Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural Networks
title_full_unstemmed Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural Networks
title_short Uncertainty Quantification for Full-Flight Data Based Engine Fault Detection with Neural Networks
title_sort uncertainty quantification for full flight data based engine fault detection with neural networks
topic aircraft engine
gas turbine
fault detection
engine health monitoring
engine condition monitoring
full-flight data
url https://www.mdpi.com/2075-1702/10/10/846
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AT stephanstaudacher uncertaintyquantificationforfullflightdatabasedenginefaultdetectionwithneuralnetworks
AT jurgenmathes uncertaintyquantificationforfullflightdatabasedenginefaultdetectionwithneuralnetworks
AT duiliobecchio uncertaintyquantificationforfullflightdatabasedenginefaultdetectionwithneuralnetworks
AT christiankeller uncertaintyquantificationforfullflightdatabasedenginefaultdetectionwithneuralnetworks