Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage Industry

The loss of fresh fruits after harvesting is not new since it has constantly been a challenge for humankind. The growing population in developing countries, where food shortages exist, require serious food security measures to address hunger and malnutrition. Present research focused on the developm...

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Main Authors: Muhammad Ehtasham Akram, Muhammad Azam Khan, Muhammad Usman Khan, Usman Amin, Muhammad Haris, Md Sultan Mahmud, Azlan Zahid, Mirian Pateiro, José M. Lorenzo
Format: Article
Language:English
Published: MDPI AG 2021-10-01
Series:AgriEngineering
Subjects:
Online Access:https://www.mdpi.com/2624-7402/3/4/52
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author Muhammad Ehtasham Akram
Muhammad Azam Khan
Muhammad Usman Khan
Usman Amin
Muhammad Haris
Md Sultan Mahmud
Azlan Zahid
Mirian Pateiro
José M. Lorenzo
author_facet Muhammad Ehtasham Akram
Muhammad Azam Khan
Muhammad Usman Khan
Usman Amin
Muhammad Haris
Md Sultan Mahmud
Azlan Zahid
Mirian Pateiro
José M. Lorenzo
author_sort Muhammad Ehtasham Akram
collection DOAJ
description The loss of fresh fruits after harvesting is not new since it has constantly been a challenge for humankind. The growing population in developing countries, where food shortages exist, require serious food security measures to address hunger and malnutrition. Present research focused on the development, fabrication and testing of mango pulp extractor to assist small-scale fruit farmers in the countryside with a view to minimizing fruit spoilage. The unit, whose major material was food grade stainless steel (SS-304), consists of major components such as teflon brushes mounted shaft, motor, main frame, hopper, extraction compartment, pulp outlet, fruit residue outlet, perforated sieve and bearings. After construction, the machine was tested at three feed rate (2.0, 2.5, 3.0 kg/min) and extraction speed levels (500, 900 and 1400 rpm). Each of these factors was replicated three times, which resulted into 3 × 3 × 3 factorial experimental design. The optimum operating parameters for maximum pulp yield, maximum extraction efficiency and minimum extraction losses were determined. The physicochemical analysis of the extracted pulp was also carried out. Results revealed a maximum pulp yield of 77.9%, highest extraction efficiency of 96.03% and highest extraction loss of 9.3%. The mango pulp extraction machine was found to be affordable, easy to operate and maintain. The breakeven point of the machine was found to be 40 h if the machine is operated at its peak capacity. Therefore, it is recommended for small-scale farmers and for cottage industry.
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spelling doaj.art-4b740a1960be489ca60f66ac31219a112023-11-23T03:20:35ZengMDPI AGAgriEngineering2624-74022021-10-013482783910.3390/agriengineering3040052Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage IndustryMuhammad Ehtasham Akram0Muhammad Azam Khan1Muhammad Usman Khan2Usman Amin3Muhammad Haris4Md Sultan Mahmud5Azlan Zahid6Mirian Pateiro7José M. Lorenzo8Department of Food Engineering, University of Agriculture, Faisalabad 38040, PakistanDepartment of Farm Machinery and Power, University of Agriculture, Faisalabad 38040, PakistanDepartment of Energy Systems Engineering, University of Agriculture, Faisalabad 38040, PakistanDepartment of Food Engineering, University of Agriculture, Faisalabad 38040, PakistanDepartment of Food Science and Engineering, Henan University of Technology, Zhengzhou 450041, ChinaDepartment of Agricultural and Biological Engineering, The Pennsylvania State University, State College, PA 16802, USADepartment of Agricultural and Biological Engineering, The Pennsylvania State University, State College, PA 16802, USACentro Tecnológico de la Carne de Galicia, Rúa Galicia No. 4, Parque Tecnológico de Galicia, 32900 Ourense, SpainCentro Tecnológico de la Carne de Galicia, Rúa Galicia No. 4, Parque Tecnológico de Galicia, 32900 Ourense, SpainThe loss of fresh fruits after harvesting is not new since it has constantly been a challenge for humankind. The growing population in developing countries, where food shortages exist, require serious food security measures to address hunger and malnutrition. Present research focused on the development, fabrication and testing of mango pulp extractor to assist small-scale fruit farmers in the countryside with a view to minimizing fruit spoilage. The unit, whose major material was food grade stainless steel (SS-304), consists of major components such as teflon brushes mounted shaft, motor, main frame, hopper, extraction compartment, pulp outlet, fruit residue outlet, perforated sieve and bearings. After construction, the machine was tested at three feed rate (2.0, 2.5, 3.0 kg/min) and extraction speed levels (500, 900 and 1400 rpm). Each of these factors was replicated three times, which resulted into 3 × 3 × 3 factorial experimental design. The optimum operating parameters for maximum pulp yield, maximum extraction efficiency and minimum extraction losses were determined. The physicochemical analysis of the extracted pulp was also carried out. Results revealed a maximum pulp yield of 77.9%, highest extraction efficiency of 96.03% and highest extraction loss of 9.3%. The mango pulp extraction machine was found to be affordable, easy to operate and maintain. The breakeven point of the machine was found to be 40 h if the machine is operated at its peak capacity. Therefore, it is recommended for small-scale farmers and for cottage industry.https://www.mdpi.com/2624-7402/3/4/52postharvest lossesfood securitymalnutritionfruit spoilagemango pulp extractor
spellingShingle Muhammad Ehtasham Akram
Muhammad Azam Khan
Muhammad Usman Khan
Usman Amin
Muhammad Haris
Md Sultan Mahmud
Azlan Zahid
Mirian Pateiro
José M. Lorenzo
Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage Industry
AgriEngineering
postharvest losses
food security
malnutrition
fruit spoilage
mango pulp extractor
title Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage Industry
title_full Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage Industry
title_fullStr Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage Industry
title_full_unstemmed Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage Industry
title_short Development, Fabrication and Performance Evaluation of Mango Pulp Extractor for Cottage Industry
title_sort development fabrication and performance evaluation of mango pulp extractor for cottage industry
topic postharvest losses
food security
malnutrition
fruit spoilage
mango pulp extractor
url https://www.mdpi.com/2624-7402/3/4/52
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