Closed Loop Control of Penetration Depth during CO<sub>2</sub> Laser Lap Welding Processes

In this paper we describe a novel spectroscopic closed loop control system capable of stabilizing the penetration depth during laser welding processes by controlling the laser power. Our novel approach is to analyze the optical emission from the laser generated plasma plume above the keyhole, to cal...

Full description

Bibliographic Details
Main Authors: Antonio Ancona, Bert Huis in ’t Veld, Ronald Aarts, Ali Riza Konuk, Pietro Mario Lugarà, Francesco P. Mezzapesa, Teresa Sibillano, Domenico Rizzi
Format: Article
Language:English
Published: MDPI AG 2012-08-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/12/8/11077
Description
Summary:In this paper we describe a novel spectroscopic closed loop control system capable of stabilizing the penetration depth during laser welding processes by controlling the laser power. Our novel approach is to analyze the optical emission from the laser generated plasma plume above the keyhole, to calculate its electron temperature as a process-monitoring signal. Laser power has been controlled by using a quantitative relationship between the penetration depth and the plasma electron temperature. The sensor is able to correlate in real time the difference between the measured electron temperature and its reference value for the requested penetration depth. Accordingly the closed loop system adjusts the power, thus maintaining the penetration depth.
ISSN:1424-8220