Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit Boards

The daily consumption of gold is increasing worldwide; however, its availability from conventional ores is reducing. Alternatively, the presence of gold in waste electrical and electronic equipment (WEEE) is nearly 100 times higher than in natural ore. Therefore, the possibility of the recovery and...

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Main Authors: Mudila Dhanunjaya Rao, Pratima Meshram, Abhilash, Kamalesh K. Singh
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/13/4/579
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author Mudila Dhanunjaya Rao
Pratima Meshram
Abhilash
Kamalesh K. Singh
author_facet Mudila Dhanunjaya Rao
Pratima Meshram
Abhilash
Kamalesh K. Singh
author_sort Mudila Dhanunjaya Rao
collection DOAJ
description The daily consumption of gold is increasing worldwide; however, its availability from conventional ores is reducing. Alternatively, the presence of gold in waste electrical and electronic equipment (WEEE) is nearly 100 times higher than in natural ore. Therefore, the possibility of the recovery and separation of gold from waste printed circuit boards of obsolete mobile phones is studied in the present work. Initially, the optimization of parameters for the quantitative gold leaching from metal clads of PCBs with halide salts at acidic conditions is studied through response surface methodology. Three factors (parameters), viz. temperature, time and stirring speed are altered during the experiments based on the central composite design (CCD). Leaching parameters have been optimized with the help of the second-order empirical equations and analysis of variance (ANOVA) for maximum gold dissolution. The selective recovery and separation of gold from leach liquor have been achieved with solvent extraction with an organic amide as extractant followed by cementation with zinc powder. The separated gold powder has also been analyzed with XRD and SEM-EDS to check the purity and homogeneous elemental distribution. The statistical design of experiments and separation processes for the effective recovery of gold corroborates the economic feasibility of the proposed process.
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spelling doaj.art-4b98c2c47fab4126bbf76adbd9a978c62023-11-17T20:36:40ZengMDPI AGMinerals2075-163X2023-04-0113457910.3390/min13040579Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit BoardsMudila Dhanunjaya Rao0Pratima Meshram1Abhilash2Kamalesh K. Singh3CSIR—National Metallurgical Laboratory, Jamshedpur 831007, IndiaCSIR—National Metallurgical Laboratory, Jamshedpur 831007, IndiaCSIR—National Metallurgical Laboratory, Jamshedpur 831007, IndiaDepartment of Metallurgical Engineering, Indian Institute of Technology (Banaras Hindu University), Varanasi 221005, IndiaThe daily consumption of gold is increasing worldwide; however, its availability from conventional ores is reducing. Alternatively, the presence of gold in waste electrical and electronic equipment (WEEE) is nearly 100 times higher than in natural ore. Therefore, the possibility of the recovery and separation of gold from waste printed circuit boards of obsolete mobile phones is studied in the present work. Initially, the optimization of parameters for the quantitative gold leaching from metal clads of PCBs with halide salts at acidic conditions is studied through response surface methodology. Three factors (parameters), viz. temperature, time and stirring speed are altered during the experiments based on the central composite design (CCD). Leaching parameters have been optimized with the help of the second-order empirical equations and analysis of variance (ANOVA) for maximum gold dissolution. The selective recovery and separation of gold from leach liquor have been achieved with solvent extraction with an organic amide as extractant followed by cementation with zinc powder. The separated gold powder has also been analyzed with XRD and SEM-EDS to check the purity and homogeneous elemental distribution. The statistical design of experiments and separation processes for the effective recovery of gold corroborates the economic feasibility of the proposed process.https://www.mdpi.com/2075-163X/13/4/579goldresponse surface methodologyleachingwaste printed circuit boardscementation
spellingShingle Mudila Dhanunjaya Rao
Pratima Meshram
Abhilash
Kamalesh K. Singh
Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit Boards
Minerals
gold
response surface methodology
leaching
waste printed circuit boards
cementation
title Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit Boards
title_full Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit Boards
title_fullStr Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit Boards
title_full_unstemmed Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit Boards
title_short Validation of Bromide Leaching through Response Surface Methodology and Separation of Gold from Waste Printed Circuit Boards
title_sort validation of bromide leaching through response surface methodology and separation of gold from waste printed circuit boards
topic gold
response surface methodology
leaching
waste printed circuit boards
cementation
url https://www.mdpi.com/2075-163X/13/4/579
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AT abhilash validationofbromideleachingthroughresponsesurfacemethodologyandseparationofgoldfromwasteprintedcircuitboards
AT kamaleshksingh validationofbromideleachingthroughresponsesurfacemethodologyandseparationofgoldfromwasteprintedcircuitboards