High-Temperature Wireless Sensor Platform Powered by Energy Scavenging

This article reports on the development of key components required for a self-powered oscillator unit designed to wirelessly transmit its signal under full insertion in high-temperature (HT) harsh-environments (HE), such as those present in power plants and industrial settings (metallurgic, oil extr...

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Main Authors: Shane Winters, Nikung Thapa, Luke D. Doucette, Jonathan Kincaid, Qingsong Cui, Nuri W. Emanetoglu, Mauricio Pereira da Cunha
Format: Article
Language:English
Published: IEEE 2024-01-01
Series:IEEE Open Journal of Industry Applications
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10409583/
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author Shane Winters
Nikung Thapa
Luke D. Doucette
Jonathan Kincaid
Qingsong Cui
Nuri W. Emanetoglu
Mauricio Pereira da Cunha
author_facet Shane Winters
Nikung Thapa
Luke D. Doucette
Jonathan Kincaid
Qingsong Cui
Nuri W. Emanetoglu
Mauricio Pereira da Cunha
author_sort Shane Winters
collection DOAJ
description This article reports on the development of key components required for a self-powered oscillator unit designed to wirelessly transmit its signal under full insertion in high-temperature (HT) harsh-environments (HE), such as those present in power plants and industrial settings (metallurgic, oil extraction, molding, and aerospace). The oscillator employed a silicon carbide power transistor and HT passive components on a screen-printed alumina circuit board capable of operation beyond 300 °C. The HT oscillator circuit was powered solely by in-situ energy-scavenging thermoelectric generator (TEG) modules using passive cooling, eliminating the need for an external power supply or active cooling. In addition, a silicon-based external booster circuit was used to achieve the required TEG voltage regulation to test the TEG-powered HT oscillator circuit. The TEG-powered oscillator circuit was tested inside a nonmetallic furnace from room temperature to over 300 °C for transmission of a wireless signal, which was detected outside the furnace at 11 ft (3.4 m). Such a wireless transmitting system powered only by in-situ TEGs, with no requirement for external power or active cooling, is very attractive for flexible, mobile standalone control and sensor units targeted for operation in HT HE conditions found in power plants and industrial settings.
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spelling doaj.art-4bb5fed0e88b4dcea47fc830b86109be2024-02-06T00:01:45ZengIEEEIEEE Open Journal of Industry Applications2644-12412024-01-015637410.1109/OJIA.2024.335631110409583High-Temperature Wireless Sensor Platform Powered by Energy ScavengingShane Winters0https://orcid.org/0009-0008-5890-9467Nikung Thapa1https://orcid.org/0009-0009-6963-4531Luke D. Doucette2https://orcid.org/0000-0003-0878-2353Jonathan Kincaid3https://orcid.org/0009-0002-4884-6681Qingsong Cui4https://orcid.org/0000-0002-1929-6716Nuri W. Emanetoglu5https://orcid.org/0000-0002-6393-5925Mauricio Pereira da Cunha6https://orcid.org/0000-0003-3756-8436Frontier Institute for Research in Sensor Technologies, University of Maine, Orono, ME, USAFrontier Institute for Research in Sensor Technologies, University of Maine, Orono, ME, USAFrontier Institute for Research in Sensor Technologies, University of Maine, Orono, ME, USAFrontier Institute for Research in Sensor Technologies, University of Maine, Orono, ME, USADepartment of Physics, Astronomy, Geoscience, and Engineering Technology, Valdosta State University, Valdosta, GA, USAFrontier Institute for Research in Sensor Technologies, University of Maine, Orono, ME, USAFrontier Institute for Research in Sensor Technologies, University of Maine, Orono, ME, USAThis article reports on the development of key components required for a self-powered oscillator unit designed to wirelessly transmit its signal under full insertion in high-temperature (HT) harsh-environments (HE), such as those present in power plants and industrial settings (metallurgic, oil extraction, molding, and aerospace). The oscillator employed a silicon carbide power transistor and HT passive components on a screen-printed alumina circuit board capable of operation beyond 300 °C. The HT oscillator circuit was powered solely by in-situ energy-scavenging thermoelectric generator (TEG) modules using passive cooling, eliminating the need for an external power supply or active cooling. In addition, a silicon-based external booster circuit was used to achieve the required TEG voltage regulation to test the TEG-powered HT oscillator circuit. The TEG-powered oscillator circuit was tested inside a nonmetallic furnace from room temperature to over 300 °C for transmission of a wireless signal, which was detected outside the furnace at 11 ft (3.4 m). Such a wireless transmitting system powered only by in-situ TEGs, with no requirement for external power or active cooling, is very attractive for flexible, mobile standalone control and sensor units targeted for operation in HT HE conditions found in power plants and industrial settings.https://ieeexplore.ieee.org/document/10409583/Energy scavengingharsh-environment (HE)high-temperature (HT)high-temperature (HT) oscillatorindustrial applicationsilicon carbide (SiC)
spellingShingle Shane Winters
Nikung Thapa
Luke D. Doucette
Jonathan Kincaid
Qingsong Cui
Nuri W. Emanetoglu
Mauricio Pereira da Cunha
High-Temperature Wireless Sensor Platform Powered by Energy Scavenging
IEEE Open Journal of Industry Applications
Energy scavenging
harsh-environment (HE)
high-temperature (HT)
high-temperature (HT) oscillator
industrial application
silicon carbide (SiC)
title High-Temperature Wireless Sensor Platform Powered by Energy Scavenging
title_full High-Temperature Wireless Sensor Platform Powered by Energy Scavenging
title_fullStr High-Temperature Wireless Sensor Platform Powered by Energy Scavenging
title_full_unstemmed High-Temperature Wireless Sensor Platform Powered by Energy Scavenging
title_short High-Temperature Wireless Sensor Platform Powered by Energy Scavenging
title_sort high temperature wireless sensor platform powered by energy scavenging
topic Energy scavenging
harsh-environment (HE)
high-temperature (HT)
high-temperature (HT) oscillator
industrial application
silicon carbide (SiC)
url https://ieeexplore.ieee.org/document/10409583/
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