Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid Temperature

In this paper, the concept of scalability for actuators is introduced and explored, which is the capability to freely change the output characteristics on demand: displacement and force for a linear actuator, angular position and torque for a rotational actuator. This change can either be used to ob...

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Main Authors: Andres Osorio Salazar, Yusuke Sugahara, Daisuke Matsuura, Yukio Takeda
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/9/1/14
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author Andres Osorio Salazar
Yusuke Sugahara
Daisuke Matsuura
Yukio Takeda
author_facet Andres Osorio Salazar
Yusuke Sugahara
Daisuke Matsuura
Yukio Takeda
author_sort Andres Osorio Salazar
collection DOAJ
description In this paper, the concept of scalability for actuators is introduced and explored, which is the capability to freely change the output characteristics on demand: displacement and force for a linear actuator, angular position and torque for a rotational actuator. This change can either be used to obtain power improvement (with a constant scale factor), or to improve the usability of a robotic system according to variable conditions (with a variable scale factor). Some advantages of a scalable design include the ability to adapt to changing environments, variable resolution of step size, ability to produce designs that are adequate for restricted spaces or that require strict energy efficiency, and intrinsically safe systems. Current approaches for scalability in actuators have shortcomings: the method to achieve scalability is complex, so obtaining a variable scaling factor is challenging, or they cannot scale both output characteristics simultaneously. Shape Memory Alloy (SMA) wire-based actuators can overcome these limitations, because its two output characteristics, displacement and force, are physically independent from each other. In this paper we present a novel design concept for linear scalable actuators that overcome SMA design and scalability limitations by using a variable number of SMA wires mechanically in parallel, immersed in a liquid that transmits heat from a separate heat source (wet activation). In this concept, more wires increase the maximum attainable force, and longer wires increase the maximum displacement. Prototypes with different number of SMA wires were constructed and tested in isometric experiments to determine force vs. temperature behavior and time response. The heat-transmitting liquid was either static or flowing using pumps. Scalability was achieved with a simple method in all tested prototypes with a linear correlation of maximum force to number of SMA wires. Flowing heat transmission achieved higher actuation bandwidth.
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spelling doaj.art-4bbc164a2cff4fa8add26126d3fab6482023-12-03T13:16:38ZengMDPI AGMachines2075-17022021-01-01911410.3390/machines9010014Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid TemperatureAndres Osorio Salazar0Yusuke Sugahara1Daisuke Matsuura2Yukio Takeda3School of Engineering, Tokyo Institute of Technology, Tokyo 152-8552, JapanSchool of Engineering, Tokyo Institute of Technology, Tokyo 152-8552, JapanSchool of Engineering, Tokyo Institute of Technology, Tokyo 152-8552, JapanSchool of Engineering, Tokyo Institute of Technology, Tokyo 152-8552, JapanIn this paper, the concept of scalability for actuators is introduced and explored, which is the capability to freely change the output characteristics on demand: displacement and force for a linear actuator, angular position and torque for a rotational actuator. This change can either be used to obtain power improvement (with a constant scale factor), or to improve the usability of a robotic system according to variable conditions (with a variable scale factor). Some advantages of a scalable design include the ability to adapt to changing environments, variable resolution of step size, ability to produce designs that are adequate for restricted spaces or that require strict energy efficiency, and intrinsically safe systems. Current approaches for scalability in actuators have shortcomings: the method to achieve scalability is complex, so obtaining a variable scaling factor is challenging, or they cannot scale both output characteristics simultaneously. Shape Memory Alloy (SMA) wire-based actuators can overcome these limitations, because its two output characteristics, displacement and force, are physically independent from each other. In this paper we present a novel design concept for linear scalable actuators that overcome SMA design and scalability limitations by using a variable number of SMA wires mechanically in parallel, immersed in a liquid that transmits heat from a separate heat source (wet activation). In this concept, more wires increase the maximum attainable force, and longer wires increase the maximum displacement. Prototypes with different number of SMA wires were constructed and tested in isometric experiments to determine force vs. temperature behavior and time response. The heat-transmitting liquid was either static or flowing using pumps. Scalability was achieved with a simple method in all tested prototypes with a linear correlation of maximum force to number of SMA wires. Flowing heat transmission achieved higher actuation bandwidth.https://www.mdpi.com/2075-1702/9/1/14Shape Memory Alloylinear actuatorscalability
spellingShingle Andres Osorio Salazar
Yusuke Sugahara
Daisuke Matsuura
Yukio Takeda
Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid Temperature
Machines
Shape Memory Alloy
linear actuator
scalability
title Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid Temperature
title_full Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid Temperature
title_fullStr Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid Temperature
title_full_unstemmed Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid Temperature
title_short Scalable Output Linear Actuators, a Novel Design Concept Using Shape Memory Alloy Wires Driven by Fluid Temperature
title_sort scalable output linear actuators a novel design concept using shape memory alloy wires driven by fluid temperature
topic Shape Memory Alloy
linear actuator
scalability
url https://www.mdpi.com/2075-1702/9/1/14
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AT yusukesugahara scalableoutputlinearactuatorsanoveldesignconceptusingshapememoryalloywiresdrivenbyfluidtemperature
AT daisukematsuura scalableoutputlinearactuatorsanoveldesignconceptusingshapememoryalloywiresdrivenbyfluidtemperature
AT yukiotakeda scalableoutputlinearactuatorsanoveldesignconceptusingshapememoryalloywiresdrivenbyfluidtemperature