Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion Formulation

This research presents the application of a beam finite element, specifically derived for simulating bending–torsion coupling in equivalent box-beam structures with curvilinear stiffeners. The stiffener path was simulated and optimized to obtain an expected coupling effect with respect to four typic...

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Main Authors: Cesare Patuelli, Enrico Cestino, Giacomo Frulla, Federico Valente
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/9/3391
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author Cesare Patuelli
Enrico Cestino
Giacomo Frulla
Federico Valente
author_facet Cesare Patuelli
Enrico Cestino
Giacomo Frulla
Federico Valente
author_sort Cesare Patuelli
collection DOAJ
description This research presents the application of a beam finite element, specifically derived for simulating bending–torsion coupling in equivalent box-beam structures with curvilinear stiffeners. The stiffener path was simulated and optimized to obtain an expected coupling effect with respect to four typical static load cases, including geometric constraints related to the additive manufacturing production method. The selected load condition was applied to the centroid of the beam section, and the structure performance was consequently determined. A variation in load position up to one-fourth of the beam width was considered for investigating the stiffener path variation corresponding to a minimum bending–torsion coupling effect. The results demonstrated the capability of such a beam finite element to correctly represent the static behavior of beam structures with curvilinear stiffeners and show the possibility to uncouple its bending–torsion behavior using a specific stiffener orientation. The simulation of a laser powder bed fusion process showed new opportunities for the application of this technology to stiffened panel manufacturing.
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spelling doaj.art-4c2824eb8e274e3fb916d0c8f2f8df2c2023-11-17T23:15:27ZengMDPI AGMaterials1996-19442023-04-01169339110.3390/ma16093391Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion FormulationCesare Patuelli0Enrico Cestino1Giacomo Frulla2Federico Valente3Department of Mechanical and Aerospace Engineering (DIMEAS), Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, ItalyDepartment of Mechanical and Aerospace Engineering (DIMEAS), Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, ItalyDepartment of Mechanical and Aerospace Engineering (DIMEAS), Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, ItalyITACAe S.r.l., Via Calosso 3, 14100 Asti, ItalyThis research presents the application of a beam finite element, specifically derived for simulating bending–torsion coupling in equivalent box-beam structures with curvilinear stiffeners. The stiffener path was simulated and optimized to obtain an expected coupling effect with respect to four typical static load cases, including geometric constraints related to the additive manufacturing production method. The selected load condition was applied to the centroid of the beam section, and the structure performance was consequently determined. A variation in load position up to one-fourth of the beam width was considered for investigating the stiffener path variation corresponding to a minimum bending–torsion coupling effect. The results demonstrated the capability of such a beam finite element to correctly represent the static behavior of beam structures with curvilinear stiffeners and show the possibility to uncouple its bending–torsion behavior using a specific stiffener orientation. The simulation of a laser powder bed fusion process showed new opportunities for the application of this technology to stiffened panel manufacturing.https://www.mdpi.com/1996-1944/16/9/3391bending–torsion couplingcurvilinear stiffenersbeam finite elementsadditive manufacturingtopology optimization
spellingShingle Cesare Patuelli
Enrico Cestino
Giacomo Frulla
Federico Valente
Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion Formulation
Materials
bending–torsion coupling
curvilinear stiffeners
beam finite elements
additive manufacturing
topology optimization
title Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion Formulation
title_full Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion Formulation
title_fullStr Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion Formulation
title_full_unstemmed Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion Formulation
title_short Optimization of Curvilinear Stiffener Beam Structures Simulated by Beam Finite Elements with Coupled Bending–Torsion Formulation
title_sort optimization of curvilinear stiffener beam structures simulated by beam finite elements with coupled bending torsion formulation
topic bending–torsion coupling
curvilinear stiffeners
beam finite elements
additive manufacturing
topology optimization
url https://www.mdpi.com/1996-1944/16/9/3391
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AT enricocestino optimizationofcurvilinearstiffenerbeamstructuressimulatedbybeamfiniteelementswithcoupledbendingtorsionformulation
AT giacomofrulla optimizationofcurvilinearstiffenerbeamstructuressimulatedbybeamfiniteelementswithcoupledbendingtorsionformulation
AT federicovalente optimizationofcurvilinearstiffenerbeamstructuressimulatedbybeamfiniteelementswithcoupledbendingtorsionformulation