Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process Parameters

Springback is a common defect caused by elastic recovery in the plastic forming process, which can cause the formed workpiece to deviate from the target shape. The purpose of this paper is to grasp the influence law of process parameters on springback deviation so as to optimize process parameters t...

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Main Authors: Chuandong Chen, Jicai Liang, Yi Li, Ce Liang, Wenming Jin
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/4/646
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author Chuandong Chen
Jicai Liang
Yi Li
Ce Liang
Wenming Jin
author_facet Chuandong Chen
Jicai Liang
Yi Li
Ce Liang
Wenming Jin
author_sort Chuandong Chen
collection DOAJ
description Springback is a common defect caused by elastic recovery in the plastic forming process, which can cause the formed workpiece to deviate from the target shape. The purpose of this paper is to grasp the influence law of process parameters on springback deviation so as to optimize process parameters to reduce springback. Taking the Y-profile as the research object, the influence of process parameters such as horizontal bending radius, vertical bending radius, transition zone length, radius of roller dies, and wall thickness of the profile on springback deviation is discussed by numerical simulation. Additionally, the validity of the numerical simulation is verified through experiments. The springback law obtained by numerical simulation is applied to practical production, and the large-scale production of the Y-profile is realized.
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spelling doaj.art-4c34f333014846158cc7824daac80b452023-11-21T15:46:29ZengMDPI AGMetals2075-47012021-04-0111464610.3390/met11040646Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process ParametersChuandong Chen0Jicai Liang1Yi Li2Ce Liang3Wenming Jin4Key Laboratory of Automobile Materials, College of Materials Science and Engineering, Jilin University, Ministry of Education, Changchun 130025, ChinaKey Laboratory of Automobile Materials, College of Materials Science and Engineering, Jilin University, Ministry of Education, Changchun 130025, ChinaKey Laboratory of Automobile Materials, College of Materials Science and Engineering, Jilin University, Ministry of Education, Changchun 130025, ChinaKey Laboratory of Automobile Materials, College of Materials Science and Engineering, Jilin University, Ministry of Education, Changchun 130025, ChinaKey Laboratory of Automobile Materials, College of Materials Science and Engineering, Jilin University, Ministry of Education, Changchun 130025, ChinaSpringback is a common defect caused by elastic recovery in the plastic forming process, which can cause the formed workpiece to deviate from the target shape. The purpose of this paper is to grasp the influence law of process parameters on springback deviation so as to optimize process parameters to reduce springback. Taking the Y-profile as the research object, the influence of process parameters such as horizontal bending radius, vertical bending radius, transition zone length, radius of roller dies, and wall thickness of the profile on springback deviation is discussed by numerical simulation. Additionally, the validity of the numerical simulation is verified through experiments. The springback law obtained by numerical simulation is applied to practical production, and the large-scale production of the Y-profile is realized.https://www.mdpi.com/2075-4701/11/4/646stretch bendingmulti-point bendingspringbackprocess parametersnumerical modelling
spellingShingle Chuandong Chen
Jicai Liang
Yi Li
Ce Liang
Wenming Jin
Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process Parameters
Metals
stretch bending
multi-point bending
springback
process parameters
numerical modelling
title Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process Parameters
title_full Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process Parameters
title_fullStr Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process Parameters
title_full_unstemmed Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process Parameters
title_short Springback Analysis of Flexible Stretch Bending of Multi-Point Roller Dies Process for Y-Profile under Different Process Parameters
title_sort springback analysis of flexible stretch bending of multi point roller dies process for y profile under different process parameters
topic stretch bending
multi-point bending
springback
process parameters
numerical modelling
url https://www.mdpi.com/2075-4701/11/4/646
work_keys_str_mv AT chuandongchen springbackanalysisofflexiblestretchbendingofmultipointrollerdiesprocessforyprofileunderdifferentprocessparameters
AT jicailiang springbackanalysisofflexiblestretchbendingofmultipointrollerdiesprocessforyprofileunderdifferentprocessparameters
AT yili springbackanalysisofflexiblestretchbendingofmultipointrollerdiesprocessforyprofileunderdifferentprocessparameters
AT celiang springbackanalysisofflexiblestretchbendingofmultipointrollerdiesprocessforyprofileunderdifferentprocessparameters
AT wenmingjin springbackanalysisofflexiblestretchbendingofmultipointrollerdiesprocessforyprofileunderdifferentprocessparameters