Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel Microstructure

One of the key aspects in additive manufacturing of stainless steels is the relationship between process parameters and the resulting microstructure. The selected process parameters typically cause a rapid solidification of the material, which leads to a microstructure that is highly textured both m...

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Main Authors: Tim Fischer, Leonhard Hitzler, Ewald Werner
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/11/6/672
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author Tim Fischer
Leonhard Hitzler
Ewald Werner
author_facet Tim Fischer
Leonhard Hitzler
Ewald Werner
author_sort Tim Fischer
collection DOAJ
description One of the key aspects in additive manufacturing of stainless steels is the relationship between process parameters and the resulting microstructure. The selected process parameters typically cause a rapid solidification of the material, which leads to a microstructure that is highly textured both morphologically and crystallographically. While the morphological texture is characterised by a mainly columnar shape of the grains, the crystallographic texture is marked by a preferred grain orientation in the <001> direction (fibre texture). Due to the texture effects, pronounced anisotropic mechanical properties are present in the material. In this report, a series of virtual microstructures with different morphological and crystallographic features are generated to develop a fundamental understanding of the individual texture effects on the mechanical properties. The grain morphology is based on Voronoi tessellations, and the crystallographic texture is captured with crystal plasticity. Furthermore, the numerical predictions are compared with experimental studies. The mechanical properties predicted on the basis of the virtual microstructures show that the crystallographic effect is much more dominant than the morphology of the individual grains. Consistent with the experiments, the highest load-bearing capacity of the material occurs when the macroscopic loading acts under an angle of 45<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mo>∘</mo></msup></semantics></math></inline-formula> to the preferred orientation of the crystals.
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spelling doaj.art-4c4cfed25b474b80b282b30351130c792023-11-21T23:39:31ZengMDPI AGCrystals2073-43522021-06-0111667210.3390/cryst11060672Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel MicrostructureTim Fischer0Leonhard Hitzler1Ewald Werner2Institute of Materials Science and Mechanics of Materials, Technical University of Munich, Boltzmannstraße 15, 85748 Garching, GermanyInstitute of Materials Science and Mechanics of Materials, Technical University of Munich, Boltzmannstraße 15, 85748 Garching, GermanyInstitute of Materials Science and Mechanics of Materials, Technical University of Munich, Boltzmannstraße 15, 85748 Garching, GermanyOne of the key aspects in additive manufacturing of stainless steels is the relationship between process parameters and the resulting microstructure. The selected process parameters typically cause a rapid solidification of the material, which leads to a microstructure that is highly textured both morphologically and crystallographically. While the morphological texture is characterised by a mainly columnar shape of the grains, the crystallographic texture is marked by a preferred grain orientation in the <001> direction (fibre texture). Due to the texture effects, pronounced anisotropic mechanical properties are present in the material. In this report, a series of virtual microstructures with different morphological and crystallographic features are generated to develop a fundamental understanding of the individual texture effects on the mechanical properties. The grain morphology is based on Voronoi tessellations, and the crystallographic texture is captured with crystal plasticity. Furthermore, the numerical predictions are compared with experimental studies. The mechanical properties predicted on the basis of the virtual microstructures show that the crystallographic effect is much more dominant than the morphology of the individual grains. Consistent with the experiments, the highest load-bearing capacity of the material occurs when the macroscopic loading acts under an angle of 45<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mo>∘</mo></msup></semantics></math></inline-formula> to the preferred orientation of the crystals.https://www.mdpi.com/2073-4352/11/6/672additive manufacturingtexturecrystal plasticitymechanical anisotropyaustenitic stainless steel
spellingShingle Tim Fischer
Leonhard Hitzler
Ewald Werner
Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel Microstructure
Crystals
additive manufacturing
texture
crystal plasticity
mechanical anisotropy
austenitic stainless steel
title Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel Microstructure
title_full Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel Microstructure
title_fullStr Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel Microstructure
title_full_unstemmed Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel Microstructure
title_short Morphological and Crystallographic Effects in the Laser Powder-Bed Fused Stainless Steel Microstructure
title_sort morphological and crystallographic effects in the laser powder bed fused stainless steel microstructure
topic additive manufacturing
texture
crystal plasticity
mechanical anisotropy
austenitic stainless steel
url https://www.mdpi.com/2073-4352/11/6/672
work_keys_str_mv AT timfischer morphologicalandcrystallographiceffectsinthelaserpowderbedfusedstainlesssteelmicrostructure
AT leonhardhitzler morphologicalandcrystallographiceffectsinthelaserpowderbedfusedstainlesssteelmicrostructure
AT ewaldwerner morphologicalandcrystallographiceffectsinthelaserpowderbedfusedstainlesssteelmicrostructure