Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental Verification

Resin-based friction materials have been widely used in the friction braking of automobiles and power machinery. Based on experiments for the variation law of friction and wear morphology, a new model for the friction coefficient of resin-based friction materials was proposed, which includes the eff...

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Main Authors: Shanglong Fang, Wei Xiao, Kewen Chen, Xuding Song
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/13/4791
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author Shanglong Fang
Wei Xiao
Kewen Chen
Xuding Song
author_facet Shanglong Fang
Wei Xiao
Kewen Chen
Xuding Song
author_sort Shanglong Fang
collection DOAJ
description Resin-based friction materials have been widely used in the friction braking of automobiles and power machinery. Based on experiments for the variation law of friction and wear morphology, a new model for the friction coefficient of resin-based friction materials was proposed, which includes the effects of both the micro convex body on the surface of the friction material and the frictional film generated during the friction process. This quantitative model of friction coefficient materials was established for the modelling of shear strength, compressive strength, shear strength of the frictional film, contact load and wear morphology. The shear strength, compressive strength and wear morphology of the friction material were adjusted by changing the content of basalt fibers and flaky potassium magnesium titanate. Finally, the accuracy of this quantitative model of friction coefficient was verified through experiments on friction samples with different formulations and by changing the frictional contact load. The results show that the predicted friction coefficient of the model is in good agreement with the experimental friction coefficient, the difference between the upper and lower limits of the forecast is only 5.03% and 2.30%, respectively. Meanwhile, the influence of the ratio of shear strength to compressive strength on the friction coefficient is greater than the proportion of wear morphology. The proposed friction model provides a reference value for the study of new resin-based friction materials.
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spelling doaj.art-4d18ddc9903242d9aa9a9cf52738d2f72023-11-18T16:59:53ZengMDPI AGMaterials1996-19442023-07-011613479110.3390/ma16134791Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental VerificationShanglong Fang0Wei Xiao1Kewen Chen2Xuding Song3Key Laboratory of Road Construction Technology & Equipment, Chang’an University, Ministry of Education, Xi’an 710064, ChinaSchool of Architecture Engineering, Chang’an University, Xi’an 710064, ChinaChinese Building Materials Test & Certification Group Co., Ltd., Xianyang 712021, ChinaKey Laboratory of Road Construction Technology & Equipment, Chang’an University, Ministry of Education, Xi’an 710064, ChinaResin-based friction materials have been widely used in the friction braking of automobiles and power machinery. Based on experiments for the variation law of friction and wear morphology, a new model for the friction coefficient of resin-based friction materials was proposed, which includes the effects of both the micro convex body on the surface of the friction material and the frictional film generated during the friction process. This quantitative model of friction coefficient materials was established for the modelling of shear strength, compressive strength, shear strength of the frictional film, contact load and wear morphology. The shear strength, compressive strength and wear morphology of the friction material were adjusted by changing the content of basalt fibers and flaky potassium magnesium titanate. Finally, the accuracy of this quantitative model of friction coefficient was verified through experiments on friction samples with different formulations and by changing the frictional contact load. The results show that the predicted friction coefficient of the model is in good agreement with the experimental friction coefficient, the difference between the upper and lower limits of the forecast is only 5.03% and 2.30%, respectively. Meanwhile, the influence of the ratio of shear strength to compressive strength on the friction coefficient is greater than the proportion of wear morphology. The proposed friction model provides a reference value for the study of new resin-based friction materials.https://www.mdpi.com/1996-1944/16/13/4791resin-based friction materialsfriction coefficient modelwear morphologyfrictional film
spellingShingle Shanglong Fang
Wei Xiao
Kewen Chen
Xuding Song
Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental Verification
Materials
resin-based friction materials
friction coefficient model
wear morphology
frictional film
title Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental Verification
title_full Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental Verification
title_fullStr Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental Verification
title_full_unstemmed Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental Verification
title_short Research on the Model for the Friction Coefficient of Resin-Based Friction Material and Its Experimental Verification
title_sort research on the model for the friction coefficient of resin based friction material and its experimental verification
topic resin-based friction materials
friction coefficient model
wear morphology
frictional film
url https://www.mdpi.com/1996-1944/16/13/4791
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AT weixiao researchonthemodelforthefrictioncoefficientofresinbasedfrictionmaterialanditsexperimentalverification
AT kewenchen researchonthemodelforthefrictioncoefficientofresinbasedfrictionmaterialanditsexperimentalverification
AT xudingsong researchonthemodelforthefrictioncoefficientofresinbasedfrictionmaterialanditsexperimentalverification