Research on aero-engine blade surface detection based on three datum points integrating algorithm

Aiming at the application of a 2D laser profile sensor in the detection of an aero-engine blade surface, a three-point alignment transformation algorithm based on a single-standard ball is proposed. In the algorithm, the standard ball is used to measure the coordinate conversion reference, and the t...

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Main Authors: Bin Sun, Gang Zheng, Xiongxing Zhang, Lang Bai
Format: Article
Language:English
Published: AIP Publishing LLC 2020-07-01
Series:AIP Advances
Online Access:http://dx.doi.org/10.1063/5.0015450
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author Bin Sun
Gang Zheng
Xiongxing Zhang
Lang Bai
author_facet Bin Sun
Gang Zheng
Xiongxing Zhang
Lang Bai
author_sort Bin Sun
collection DOAJ
description Aiming at the application of a 2D laser profile sensor in the detection of an aero-engine blade surface, a three-point alignment transformation algorithm based on a single-standard ball is proposed. In the algorithm, the standard ball is used to measure the coordinate conversion reference, and the three characteristic points, such as the center of the ball, the vertex, and the side extremum, are scanned by using a laser sensor once. When measuring the rotated blade, the laser sensor scans again, and the coordinate values of the three feature points in the new coordinate system are obtained through coordinate conversion technology. With these three pairs of feature points as the reference point for coordinate transformation and using a three-point alignment transformation and stitching algorithm, the 3D reconstruction of the blade profile measurement point cloud data can be accurately realized. The experimental results show that the 2D laser profile sensor can realize the on-line and fast detection of the aero-engine blade surfaces less then10 µm.
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spelling doaj.art-4d8c004747c54f73a7588f04baeb4abe2022-12-21T23:15:29ZengAIP Publishing LLCAIP Advances2158-32262020-07-01107075305075305-610.1063/5.0015450Research on aero-engine blade surface detection based on three datum points integrating algorithmBin Sun0Gang Zheng1Xiongxing Zhang2Lang Bai3School of Optoelectronics Engineering, Xi’an Technological University, Xi’an 710021, ChinaSchool of Optoelectronics Engineering, Xi’an Technological University, Xi’an 710021, ChinaSchool of Optoelectronics Engineering, Xi’an Technological University, Xi’an 710021, ChinaSchool of Optoelectronics Engineering, Xi’an Technological University, Xi’an 710021, ChinaAiming at the application of a 2D laser profile sensor in the detection of an aero-engine blade surface, a three-point alignment transformation algorithm based on a single-standard ball is proposed. In the algorithm, the standard ball is used to measure the coordinate conversion reference, and the three characteristic points, such as the center of the ball, the vertex, and the side extremum, are scanned by using a laser sensor once. When measuring the rotated blade, the laser sensor scans again, and the coordinate values of the three feature points in the new coordinate system are obtained through coordinate conversion technology. With these three pairs of feature points as the reference point for coordinate transformation and using a three-point alignment transformation and stitching algorithm, the 3D reconstruction of the blade profile measurement point cloud data can be accurately realized. The experimental results show that the 2D laser profile sensor can realize the on-line and fast detection of the aero-engine blade surfaces less then10 µm.http://dx.doi.org/10.1063/5.0015450
spellingShingle Bin Sun
Gang Zheng
Xiongxing Zhang
Lang Bai
Research on aero-engine blade surface detection based on three datum points integrating algorithm
AIP Advances
title Research on aero-engine blade surface detection based on three datum points integrating algorithm
title_full Research on aero-engine blade surface detection based on three datum points integrating algorithm
title_fullStr Research on aero-engine blade surface detection based on three datum points integrating algorithm
title_full_unstemmed Research on aero-engine blade surface detection based on three datum points integrating algorithm
title_short Research on aero-engine blade surface detection based on three datum points integrating algorithm
title_sort research on aero engine blade surface detection based on three datum points integrating algorithm
url http://dx.doi.org/10.1063/5.0015450
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AT langbai researchonaeroenginebladesurfacedetectionbasedonthreedatumpointsintegratingalgorithm