Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys

A major challenge in processing 7xxx series aluminum alloys is their limited formability at room temperature. In this paper, for the alloys EN AW-7020 and EN AW-7075, various variants of the W-temper forming process are investigated. For both alloys, a good cold formability and a high strength after...

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Main Authors: Shreyas Hebbar, Lukas Kertsch, Alexander Butz
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/10/1361
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author Shreyas Hebbar
Lukas Kertsch
Alexander Butz
author_facet Shreyas Hebbar
Lukas Kertsch
Alexander Butz
author_sort Shreyas Hebbar
collection DOAJ
description A major challenge in processing 7xxx series aluminum alloys is their limited formability at room temperature. In this paper, for the alloys EN AW-7020 and EN AW-7075, various variants of the W-temper forming process are investigated. For both alloys, a good cold formability and a high strength after aging can be achieved. The effects of solution heat treatment or retrogression temperature and holding time, as well as the influence of plastic deformation after quenching, were studied. For various combinations of process parameters, the formability of the as-quenched materials and the hardening performance during artificial aging were examined. For this, hardness measurements and differential scanning calorimetry (DSC) experiments were performed along the entire process chain, to reveal the development of the hardening precipitates. After solution heat treatment and quenching, the yield stress and hardness of both investigated alloys were drastically reduced in comparison to their initial T6 states, while the ductility was significantly increased. By a subsequent simple artificial aging treatment, the same hardness as in the T6 state could be restored. It was observed that plastic deformation immediately after quenching significantly decreased the artificial aging time to achieve the peak hardness. Besides the conventional solution heat treatment process, an alternative retrogression and re-aging procedure was identified for the alloy EN AW-7020. While the heat treatment temperature can be reduced as compared to the conventional solution heat treatment, the formability and hardenability are equally good. In contrast, no such alternative process could be identified for the alloy EN AW-7075.
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spelling doaj.art-4dcd327ce90c46f488b4795b716d88bb2023-11-20T16:44:34ZengMDPI AGMetals2075-47012020-10-011010136110.3390/met10101361Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum AlloysShreyas Hebbar0Lukas Kertsch1Alexander Butz2Fraunhofer Institute for Mechanics of Materials IWM, Wöhlerstr. 11, 79108 Freiburg, GermanyFraunhofer Institute for Mechanics of Materials IWM, Wöhlerstr. 11, 79108 Freiburg, GermanyFraunhofer Institute for Mechanics of Materials IWM, Wöhlerstr. 11, 79108 Freiburg, GermanyA major challenge in processing 7xxx series aluminum alloys is their limited formability at room temperature. In this paper, for the alloys EN AW-7020 and EN AW-7075, various variants of the W-temper forming process are investigated. For both alloys, a good cold formability and a high strength after aging can be achieved. The effects of solution heat treatment or retrogression temperature and holding time, as well as the influence of plastic deformation after quenching, were studied. For various combinations of process parameters, the formability of the as-quenched materials and the hardening performance during artificial aging were examined. For this, hardness measurements and differential scanning calorimetry (DSC) experiments were performed along the entire process chain, to reveal the development of the hardening precipitates. After solution heat treatment and quenching, the yield stress and hardness of both investigated alloys were drastically reduced in comparison to their initial T6 states, while the ductility was significantly increased. By a subsequent simple artificial aging treatment, the same hardness as in the T6 state could be restored. It was observed that plastic deformation immediately after quenching significantly decreased the artificial aging time to achieve the peak hardness. Besides the conventional solution heat treatment process, an alternative retrogression and re-aging procedure was identified for the alloy EN AW-7020. While the heat treatment temperature can be reduced as compared to the conventional solution heat treatment, the formability and hardenability are equally good. In contrast, no such alternative process could be identified for the alloy EN AW-7075.https://www.mdpi.com/2075-4701/10/10/13617xxx series aluminum alloysW-temper formingroom temperature formingsolution heat treatmentretrogression and re-agingprecipitation
spellingShingle Shreyas Hebbar
Lukas Kertsch
Alexander Butz
Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys
Metals
7xxx series aluminum alloys
W-temper forming
room temperature forming
solution heat treatment
retrogression and re-aging
precipitation
title Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys
title_full Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys
title_fullStr Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys
title_full_unstemmed Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys
title_short Optimizing Heat Treatment Parameters for the W-Temper Forming of 7xxx Series Aluminum Alloys
title_sort optimizing heat treatment parameters for the w temper forming of 7xxx series aluminum alloys
topic 7xxx series aluminum alloys
W-temper forming
room temperature forming
solution heat treatment
retrogression and re-aging
precipitation
url https://www.mdpi.com/2075-4701/10/10/1361
work_keys_str_mv AT shreyashebbar optimizingheattreatmentparametersforthewtemperformingof7xxxseriesaluminumalloys
AT lukaskertsch optimizingheattreatmentparametersforthewtemperformingof7xxxseriesaluminumalloys
AT alexanderbutz optimizingheattreatmentparametersforthewtemperformingof7xxxseriesaluminumalloys