In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings

Waterborne polyurethane (WPU) with high solid content (45%) was obtained by utilizing dimethylol propionic acid (DMPA) and ethoxylated capped polymeric diol as complex hydrophilic groups. Alkyl-grafted silica was incorporated into polymer matrix through in situ polymerization to improve the performa...

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Main Authors: Yanting Han, Jinlian Hu, Zhongyin Xin
Format: Article
Language:English
Published: MDPI AG 2018-05-01
Series:Polymers
Subjects:
Online Access:http://www.mdpi.com/2073-4360/10/5/514
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author Yanting Han
Jinlian Hu
Zhongyin Xin
author_facet Yanting Han
Jinlian Hu
Zhongyin Xin
author_sort Yanting Han
collection DOAJ
description Waterborne polyurethane (WPU) with high solid content (45%) was obtained by utilizing dimethylol propionic acid (DMPA) and ethoxylated capped polymeric diol as complex hydrophilic groups. Alkyl-grafted silica was incorporated into polymer matrix through in situ polymerization to improve the performance of coatings casted from WPU dispersions. The addition of alkyl-grafted silica enlarged the particle size distribution whilst increased emulsion viscosity, which showed little influence on attainment of high solid content for WPU. The properties of obtained WPU/Silica coatings were investigated. Results showed that the functionalized surface of silica provides good compatibility with the WPU matrix, which promoted the homogeneous dispersion of silica particles. This facilitated the formation of nanosized silica papillae on coatings, contributing to surface roughness and hydrophobicity. Solvent resistance of WPU was enhanced with existence of alkyl-grafted silica particles. The WPU/Silica coatings also displayed improved thermal stability due to the thermal insulation ability and tortuous path effect of silica. Besides this, valid interactions between silica and WPU resulted in hybrid microphase of which the synergistic effect imparted superior mechanical properties at relatively low loadings of silica (2%). The facile technique presented here will provide an effective and promising method for preparing WPU hybrids with enhanced performance.
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spelling doaj.art-4dd80ebdee9244fb85aa9e6b5c050d4e2022-12-22T02:48:35ZengMDPI AGPolymers2073-43602018-05-0110551410.3390/polym10050514polym10050514In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of CoatingsYanting Han0Jinlian Hu1Zhongyin Xin2Institute of Textiles & Clothing, The Hong Kong Polytechnic University, Hung Hom, Kowloon 999077, Hong Kong, ChinaInstitute of Textiles & Clothing, The Hong Kong Polytechnic University, Hung Hom, Kowloon 999077, Hong Kong, ChinaNational Engineering Laboratory for Clean Technology of Leather Manufacture, Sichuan University, Chengdu 610044, ChinaWaterborne polyurethane (WPU) with high solid content (45%) was obtained by utilizing dimethylol propionic acid (DMPA) and ethoxylated capped polymeric diol as complex hydrophilic groups. Alkyl-grafted silica was incorporated into polymer matrix through in situ polymerization to improve the performance of coatings casted from WPU dispersions. The addition of alkyl-grafted silica enlarged the particle size distribution whilst increased emulsion viscosity, which showed little influence on attainment of high solid content for WPU. The properties of obtained WPU/Silica coatings were investigated. Results showed that the functionalized surface of silica provides good compatibility with the WPU matrix, which promoted the homogeneous dispersion of silica particles. This facilitated the formation of nanosized silica papillae on coatings, contributing to surface roughness and hydrophobicity. Solvent resistance of WPU was enhanced with existence of alkyl-grafted silica particles. The WPU/Silica coatings also displayed improved thermal stability due to the thermal insulation ability and tortuous path effect of silica. Besides this, valid interactions between silica and WPU resulted in hybrid microphase of which the synergistic effect imparted superior mechanical properties at relatively low loadings of silica (2%). The facile technique presented here will provide an effective and promising method for preparing WPU hybrids with enhanced performance.http://www.mdpi.com/2073-4360/10/5/514waterborne polyurethanesilicahybridhigh solid contentcoatingsmicrophase
spellingShingle Yanting Han
Jinlian Hu
Zhongyin Xin
In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings
Polymers
waterborne polyurethane
silica
hybrid
high solid content
coatings
microphase
title In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings
title_full In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings
title_fullStr In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings
title_full_unstemmed In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings
title_short In-Situ Incorporation of Alkyl-Grafted Silica into Waterborne Polyurethane with High Solid Content for Enhanced Physical Properties of Coatings
title_sort in situ incorporation of alkyl grafted silica into waterborne polyurethane with high solid content for enhanced physical properties of coatings
topic waterborne polyurethane
silica
hybrid
high solid content
coatings
microphase
url http://www.mdpi.com/2073-4360/10/5/514
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AT jinlianhu insituincorporationofalkylgraftedsilicaintowaterbornepolyurethanewithhighsolidcontentforenhancedphysicalpropertiesofcoatings
AT zhongyinxin insituincorporationofalkylgraftedsilicaintowaterbornepolyurethanewithhighsolidcontentforenhancedphysicalpropertiesofcoatings