Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium Recovery

This study investigates the potential to recover iron and chromium from a chromium-bearing carbon steel Electric Arc Furnace (EAF) slag. This slag contains indeed about 30 wt.% Fe and 2.5 wt.% Cr. However, the minerals are intergrown at small scale (<100 µm) and iron and chromium are mostly conta...

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Main Authors: Kathy Bru, Alain Seron, Agnieszka Morillon, David Algermissen, Catherine Lerouge, Nourredine Menad
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/12/1/47
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author Kathy Bru
Alain Seron
Agnieszka Morillon
David Algermissen
Catherine Lerouge
Nourredine Menad
author_facet Kathy Bru
Alain Seron
Agnieszka Morillon
David Algermissen
Catherine Lerouge
Nourredine Menad
author_sort Kathy Bru
collection DOAJ
description This study investigates the potential to recover iron and chromium from a chromium-bearing carbon steel Electric Arc Furnace (EAF) slag. This slag contains indeed about 30 wt.% Fe and 2.5 wt.% Cr. However, the minerals are intergrown at small scale (<100 µm) and iron and chromium are mostly contained in spinel phases which makes the separation challenging. Several methods including Mössbauer spectroscopy, X-ray Diffraction, Scanning Electron Microscopy (SEM) and electron microprobe analysis were used in order to fully characterize the products obtained after a low-intensity magnetic separation of this carbon steel EAF slag, with the objective to define a pre-treatment process allowing the recovery of iron-rich particles and of a chromium-upgraded fraction. The results show that even if the magnetic separation seems to be not efficient in a first approach for producing an iron-rich/chromium-poor fraction, this fraction can be obtained by adding an attrition step which means that some separation mechanisms still occurred during the magnetic separation. However, it was not possible to produce a chromium-rich fraction. The main bottleneck for reaching a good separation is most probably the very fine liberation size of the iron and chromium bearing minerals.
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spelling doaj.art-4ddf650b3de4460cbacef352560c6dcd2023-11-23T14:49:31ZengMDPI AGMinerals2075-163X2021-12-011214710.3390/min12010047Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium RecoveryKathy Bru0Alain Seron1Agnieszka Morillon2David Algermissen3Catherine Lerouge4Nourredine Menad5BRGM, F-45060 Orléans, FranceBRGM, F-45060 Orléans, FranceFEhS, 47229 Duisburg, GermanyFEhS, 47229 Duisburg, GermanyBRGM, F-45060 Orléans, FranceBRGM, F-45060 Orléans, FranceThis study investigates the potential to recover iron and chromium from a chromium-bearing carbon steel Electric Arc Furnace (EAF) slag. This slag contains indeed about 30 wt.% Fe and 2.5 wt.% Cr. However, the minerals are intergrown at small scale (<100 µm) and iron and chromium are mostly contained in spinel phases which makes the separation challenging. Several methods including Mössbauer spectroscopy, X-ray Diffraction, Scanning Electron Microscopy (SEM) and electron microprobe analysis were used in order to fully characterize the products obtained after a low-intensity magnetic separation of this carbon steel EAF slag, with the objective to define a pre-treatment process allowing the recovery of iron-rich particles and of a chromium-upgraded fraction. The results show that even if the magnetic separation seems to be not efficient in a first approach for producing an iron-rich/chromium-poor fraction, this fraction can be obtained by adding an attrition step which means that some separation mechanisms still occurred during the magnetic separation. However, it was not possible to produce a chromium-rich fraction. The main bottleneck for reaching a good separation is most probably the very fine liberation size of the iron and chromium bearing minerals.https://www.mdpi.com/2075-163X/12/1/47Electric Arc Furnace slagmagnetic separationattritionmulti-analytical characterization
spellingShingle Kathy Bru
Alain Seron
Agnieszka Morillon
David Algermissen
Catherine Lerouge
Nourredine Menad
Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium Recovery
Minerals
Electric Arc Furnace slag
magnetic separation
attrition
multi-analytical characterization
title Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium Recovery
title_full Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium Recovery
title_fullStr Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium Recovery
title_full_unstemmed Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium Recovery
title_short Characterization of a Chromium-Bearing Carbon Steel Electric Arc Furnace Slag after Magnetic Separation to Determine the Potential for Iron and Chromium Recovery
title_sort characterization of a chromium bearing carbon steel electric arc furnace slag after magnetic separation to determine the potential for iron and chromium recovery
topic Electric Arc Furnace slag
magnetic separation
attrition
multi-analytical characterization
url https://www.mdpi.com/2075-163X/12/1/47
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