Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe
Infrastructure facilities that were built approximately half a century ago have rapidly aged. Steel sheet piles, the inspection object in this study, are severely corroded, resulting in cave-in damages at wharfs. To solve such a problem, non-destructive inspection techniques are required. We previou...
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MDPI AG
2022-12-01
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Online Access: | https://www.mdpi.com/1424-8220/23/1/380 |
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author | Shoya Adachi Minoru Hayashi Taisei Kawakami Yuto Ando Jin Wang Kenji Sakai Toshihiko Kiwa Toshiyuki Ishikawa Keiji Tsukada |
author_facet | Shoya Adachi Minoru Hayashi Taisei Kawakami Yuto Ando Jin Wang Kenji Sakai Toshihiko Kiwa Toshiyuki Ishikawa Keiji Tsukada |
author_sort | Shoya Adachi |
collection | DOAJ |
description | Infrastructure facilities that were built approximately half a century ago have rapidly aged. Steel sheet piles, the inspection object in this study, are severely corroded, resulting in cave-in damages at wharfs. To solve such a problem, non-destructive inspection techniques are required. We previously demonstrated plate thickness measurement using extremely low-frequency eddy current testing. However, when the steel sheet piles are located in water, shellfish adhere to their surface, causing a lift-off of several tens of millimeters. Therefore, this large lift-off hinders the thickness measurement owing to fluctuations of magnetic signals. In this study, sensor probes with different coil diameters were prototyped and the optimum size for measuring steel sheet piles at high lift-off was investigated. Using the probes, the magnetic field was applied with a lift-off range from 0 to 80 mm, and the intensity and phase of the detected magnetic field were analyzed. Subsequently, by increasing the probe diameter, a good sensitivity was obtained for the thickness estimation with a lift-off of up to 60 mm. Moreover, these probes were used to measure the thickness of actual steel sheet piles, and measurements were successfully obtained at a high lift-off. |
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issn | 1424-8220 |
language | English |
last_indexed | 2024-03-09T09:40:39Z |
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publisher | MDPI AG |
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spelling | doaj.art-4e704b2cf6a842be89593003c6c7b9f62023-12-02T00:56:13ZengMDPI AGSensors1424-82202022-12-0123138010.3390/s23010380Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor ProbeShoya Adachi0Minoru Hayashi1Taisei Kawakami2Yuto Ando3Jin Wang4Kenji Sakai5Toshihiko Kiwa6Toshiyuki Ishikawa7Keiji Tsukada8Graduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanDepartment of Civil, Environmental and Applied System Engineering, Faculty of Environmental and Urban Engineering, Kansai University, 3-3-35 Yamate, Suita 564-8680, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanInfrastructure facilities that were built approximately half a century ago have rapidly aged. Steel sheet piles, the inspection object in this study, are severely corroded, resulting in cave-in damages at wharfs. To solve such a problem, non-destructive inspection techniques are required. We previously demonstrated plate thickness measurement using extremely low-frequency eddy current testing. However, when the steel sheet piles are located in water, shellfish adhere to their surface, causing a lift-off of several tens of millimeters. Therefore, this large lift-off hinders the thickness measurement owing to fluctuations of magnetic signals. In this study, sensor probes with different coil diameters were prototyped and the optimum size for measuring steel sheet piles at high lift-off was investigated. Using the probes, the magnetic field was applied with a lift-off range from 0 to 80 mm, and the intensity and phase of the detected magnetic field were analyzed. Subsequently, by increasing the probe diameter, a good sensitivity was obtained for the thickness estimation with a lift-off of up to 60 mm. Moreover, these probes were used to measure the thickness of actual steel sheet piles, and measurements were successfully obtained at a high lift-off.https://www.mdpi.com/1424-8220/23/1/380eddy current testinghigh lift-off thickness measurementmagnetic sensorcorrosionunderwater steel structure |
spellingShingle | Shoya Adachi Minoru Hayashi Taisei Kawakami Yuto Ando Jin Wang Kenji Sakai Toshihiko Kiwa Toshiyuki Ishikawa Keiji Tsukada Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe Sensors eddy current testing high lift-off thickness measurement magnetic sensor corrosion underwater steel structure |
title | Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe |
title_full | Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe |
title_fullStr | Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe |
title_full_unstemmed | Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe |
title_short | Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe |
title_sort | thickness measurement at high lift off for underwater corroded iron steel structures using a magnetic sensor probe |
topic | eddy current testing high lift-off thickness measurement magnetic sensor corrosion underwater steel structure |
url | https://www.mdpi.com/1424-8220/23/1/380 |
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