Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe

Infrastructure facilities that were built approximately half a century ago have rapidly aged. Steel sheet piles, the inspection object in this study, are severely corroded, resulting in cave-in damages at wharfs. To solve such a problem, non-destructive inspection techniques are required. We previou...

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Main Authors: Shoya Adachi, Minoru Hayashi, Taisei Kawakami, Yuto Ando, Jin Wang, Kenji Sakai, Toshihiko Kiwa, Toshiyuki Ishikawa, Keiji Tsukada
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/1/380
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author Shoya Adachi
Minoru Hayashi
Taisei Kawakami
Yuto Ando
Jin Wang
Kenji Sakai
Toshihiko Kiwa
Toshiyuki Ishikawa
Keiji Tsukada
author_facet Shoya Adachi
Minoru Hayashi
Taisei Kawakami
Yuto Ando
Jin Wang
Kenji Sakai
Toshihiko Kiwa
Toshiyuki Ishikawa
Keiji Tsukada
author_sort Shoya Adachi
collection DOAJ
description Infrastructure facilities that were built approximately half a century ago have rapidly aged. Steel sheet piles, the inspection object in this study, are severely corroded, resulting in cave-in damages at wharfs. To solve such a problem, non-destructive inspection techniques are required. We previously demonstrated plate thickness measurement using extremely low-frequency eddy current testing. However, when the steel sheet piles are located in water, shellfish adhere to their surface, causing a lift-off of several tens of millimeters. Therefore, this large lift-off hinders the thickness measurement owing to fluctuations of magnetic signals. In this study, sensor probes with different coil diameters were prototyped and the optimum size for measuring steel sheet piles at high lift-off was investigated. Using the probes, the magnetic field was applied with a lift-off range from 0 to 80 mm, and the intensity and phase of the detected magnetic field were analyzed. Subsequently, by increasing the probe diameter, a good sensitivity was obtained for the thickness estimation with a lift-off of up to 60 mm. Moreover, these probes were used to measure the thickness of actual steel sheet piles, and measurements were successfully obtained at a high lift-off.
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spelling doaj.art-4e704b2cf6a842be89593003c6c7b9f62023-12-02T00:56:13ZengMDPI AGSensors1424-82202022-12-0123138010.3390/s23010380Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor ProbeShoya Adachi0Minoru Hayashi1Taisei Kawakami2Yuto Ando3Jin Wang4Kenji Sakai5Toshihiko Kiwa6Toshiyuki Ishikawa7Keiji Tsukada8Graduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanDepartment of Civil, Environmental and Applied System Engineering, Faculty of Environmental and Urban Engineering, Kansai University, 3-3-35 Yamate, Suita 564-8680, JapanGraduate School of Interdisciplinary Science and Engineering in Health Systems, Okayama University, 3-1-1 Tsushimanaka, Kita-ku, Okayama 700-8530, JapanInfrastructure facilities that were built approximately half a century ago have rapidly aged. Steel sheet piles, the inspection object in this study, are severely corroded, resulting in cave-in damages at wharfs. To solve such a problem, non-destructive inspection techniques are required. We previously demonstrated plate thickness measurement using extremely low-frequency eddy current testing. However, when the steel sheet piles are located in water, shellfish adhere to their surface, causing a lift-off of several tens of millimeters. Therefore, this large lift-off hinders the thickness measurement owing to fluctuations of magnetic signals. In this study, sensor probes with different coil diameters were prototyped and the optimum size for measuring steel sheet piles at high lift-off was investigated. Using the probes, the magnetic field was applied with a lift-off range from 0 to 80 mm, and the intensity and phase of the detected magnetic field were analyzed. Subsequently, by increasing the probe diameter, a good sensitivity was obtained for the thickness estimation with a lift-off of up to 60 mm. Moreover, these probes were used to measure the thickness of actual steel sheet piles, and measurements were successfully obtained at a high lift-off.https://www.mdpi.com/1424-8220/23/1/380eddy current testinghigh lift-off thickness measurementmagnetic sensorcorrosionunderwater steel structure
spellingShingle Shoya Adachi
Minoru Hayashi
Taisei Kawakami
Yuto Ando
Jin Wang
Kenji Sakai
Toshihiko Kiwa
Toshiyuki Ishikawa
Keiji Tsukada
Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe
Sensors
eddy current testing
high lift-off thickness measurement
magnetic sensor
corrosion
underwater steel structure
title Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe
title_full Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe
title_fullStr Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe
title_full_unstemmed Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe
title_short Thickness Measurement at High Lift-Off for Underwater Corroded Iron-Steel Structures Using a Magnetic Sensor Probe
title_sort thickness measurement at high lift off for underwater corroded iron steel structures using a magnetic sensor probe
topic eddy current testing
high lift-off thickness measurement
magnetic sensor
corrosion
underwater steel structure
url https://www.mdpi.com/1424-8220/23/1/380
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