A silica aerogel-based thermal insulation composite film for metal surfaces in gas industries

Silica aerogels are ultralight superinsulators that can increase the efficiency of insulation materials up to three times. In this study, hydrophobic silica aerogels were synthesized using an inexpensive and available water-glass precursor at ambient pressure, without the need for specific equipment...

Full description

Bibliographic Details
Main Authors: Asma Zare, Hassan Hadadzadeh
Format: Article
Language:English
Published: Elsevier 2023-10-01
Series:Results in Surfaces and Interfaces
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666845923000673
_version_ 1827591536181772288
author Asma Zare
Hassan Hadadzadeh
author_facet Asma Zare
Hassan Hadadzadeh
author_sort Asma Zare
collection DOAJ
description Silica aerogels are ultralight superinsulators that can increase the efficiency of insulation materials up to three times. In this study, hydrophobic silica aerogels were synthesized using an inexpensive and available water-glass precursor at ambient pressure, without the need for specific equipment using the sol-gel method. The formation of silica aerogels was confirmed using FT-IR, SEM, TEM, BET and BJH methods. Thermal stability and hydrophilicity of silica aerogels were investigated by TGA and contact angle measurement, respectively. Then, composites including an equal amount of anti-corrosion of alkyd resin-zinc Chromate containing weight percentages 0, 1, 5, 10, 20, 30, 40 and 50 were prepared from silica aerogels. The thermal conductivity of the composites was measured in a liquid state. The results indicated a significant decrease in the thermal conductivity by increasing the weight percentage of silica aerogel. The composite adherence was then evaluated. Composites with the highest amount of aerogel with proper adherence according to the standard set by the National Gas Company of Isfahan province, along with paint thinner for dilution and colorless cobalt drier, were coated on aluminum plates of thickness of 1.2 mm and the thermal conductivity of the film was measured in dry state. The results of this study showed that the composite containing 30% by weight of silica aerogel and B5 adherence had the least thermal conductivity and it can be used as a thermal insulation of various equipment in the gas industries.
first_indexed 2024-03-09T01:33:05Z
format Article
id doaj.art-4f35164911304d61ba50e5a8f4ee4c5b
institution Directory Open Access Journal
issn 2666-8459
language English
last_indexed 2024-03-09T01:33:05Z
publishDate 2023-10-01
publisher Elsevier
record_format Article
series Results in Surfaces and Interfaces
spelling doaj.art-4f35164911304d61ba50e5a8f4ee4c5b2023-12-09T06:08:23ZengElsevierResults in Surfaces and Interfaces2666-84592023-10-0113100160A silica aerogel-based thermal insulation composite film for metal surfaces in gas industriesAsma Zare0Hassan Hadadzadeh1Isfahan University of Technology, Faculty of Chemistry, Iran; University of Isfahan, Department of Nanothechnology, Faculty of Chemistry, Iran; Corresponding author. Department of Chemistry, Isfahan University of Technology, Isfahan, 84156-83111, Iran.Isfahan University of Technology, Faculty of Chemistry, IranSilica aerogels are ultralight superinsulators that can increase the efficiency of insulation materials up to three times. In this study, hydrophobic silica aerogels were synthesized using an inexpensive and available water-glass precursor at ambient pressure, without the need for specific equipment using the sol-gel method. The formation of silica aerogels was confirmed using FT-IR, SEM, TEM, BET and BJH methods. Thermal stability and hydrophilicity of silica aerogels were investigated by TGA and contact angle measurement, respectively. Then, composites including an equal amount of anti-corrosion of alkyd resin-zinc Chromate containing weight percentages 0, 1, 5, 10, 20, 30, 40 and 50 were prepared from silica aerogels. The thermal conductivity of the composites was measured in a liquid state. The results indicated a significant decrease in the thermal conductivity by increasing the weight percentage of silica aerogel. The composite adherence was then evaluated. Composites with the highest amount of aerogel with proper adherence according to the standard set by the National Gas Company of Isfahan province, along with paint thinner for dilution and colorless cobalt drier, were coated on aluminum plates of thickness of 1.2 mm and the thermal conductivity of the film was measured in dry state. The results of this study showed that the composite containing 30% by weight of silica aerogel and B5 adherence had the least thermal conductivity and it can be used as a thermal insulation of various equipment in the gas industries.http://www.sciencedirect.com/science/article/pii/S2666845923000673Silica aerogelThermal insulationAdherenceCompositeGas industries
spellingShingle Asma Zare
Hassan Hadadzadeh
A silica aerogel-based thermal insulation composite film for metal surfaces in gas industries
Results in Surfaces and Interfaces
Silica aerogel
Thermal insulation
Adherence
Composite
Gas industries
title A silica aerogel-based thermal insulation composite film for metal surfaces in gas industries
title_full A silica aerogel-based thermal insulation composite film for metal surfaces in gas industries
title_fullStr A silica aerogel-based thermal insulation composite film for metal surfaces in gas industries
title_full_unstemmed A silica aerogel-based thermal insulation composite film for metal surfaces in gas industries
title_short A silica aerogel-based thermal insulation composite film for metal surfaces in gas industries
title_sort silica aerogel based thermal insulation composite film for metal surfaces in gas industries
topic Silica aerogel
Thermal insulation
Adherence
Composite
Gas industries
url http://www.sciencedirect.com/science/article/pii/S2666845923000673
work_keys_str_mv AT asmazare asilicaaerogelbasedthermalinsulationcompositefilmformetalsurfacesingasindustries
AT hassanhadadzadeh asilicaaerogelbasedthermalinsulationcompositefilmformetalsurfacesingasindustries
AT asmazare silicaaerogelbasedthermalinsulationcompositefilmformetalsurfacesingasindustries
AT hassanhadadzadeh silicaaerogelbasedthermalinsulationcompositefilmformetalsurfacesingasindustries