Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detection
In the process of open-pit coal mine production, mining and transport loss of excavator accessories, iron and other large ferromagnetic objects with the coal into the crusher, will result in crusher jammed, broken tooth damage and even motor burn down and other serious production accidents, based on...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
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Emergency Management Press
2021-02-01
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| Series: | 矿业科学学报 |
| Subjects: | |
| Online Access: | http://kykxxb.cumtb.edu.cn/cn/article/doi/10.19606/j.cnki.jmst.2021.01.010 |
| _version_ | 1811335812559667200 |
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| author | Xu Jiangye Zhao Sihai Zhao Zexing Liu Yuxiao Sun Hailong |
| author_facet | Xu Jiangye Zhao Sihai Zhao Zexing Liu Yuxiao Sun Hailong |
| author_sort | Xu Jiangye |
| collection | DOAJ |
| description | In the process of open-pit coal mine production, mining and transport loss of excavator accessories, iron and other large ferromagnetic objects with the coal into the crusher, will result in crusher jammed, broken tooth damage and even motor burn down and other serious production accidents, based on the principle of low frequency eddy current detection can effectively detect ferromagnetic objects, the characteristics of the ferromagnetic objects open-pit mine secondary crushing plant movement monitoring research. Taking SANDVIK's CR610/14—35 double-tooth roller sieve crusher as the experimental object, the mechanism of the detection system was analytically modeled according to the principle of electromagnetic mutual induction. The results of modeling and experiments show that the eddy current generated by ferromagnetic objects is weak due to the existence of strong background noise. The signal to noise ratio(SNR)can be improved by optimizing the parameters of the detector and planning the path of the detector. According to the characteristics of the experimental object, the maximum SNR was obtained when the ratio of the radius of the metal to the detection distance was 0.048, and the ratio of the coil radius to the detection distance was 0.044 5. In the 1~35 kHz segment, the SNR is higher in the low frequency band than the high frequency band. The initial value and response time of the path entering the detection area perpendicular to the detection axis have obvious advantages over the path entering the detection area parallel to the axis. |
| first_indexed | 2024-04-13T17:29:26Z |
| format | Article |
| id | doaj.art-4f51e64b2ff8402bb912b5c7b8f773ad |
| institution | Directory Open Access Journal |
| issn | 2096-2193 |
| language | English |
| last_indexed | 2024-04-13T17:29:26Z |
| publishDate | 2021-02-01 |
| publisher | Emergency Management Press |
| record_format | Article |
| series | 矿业科学学报 |
| spelling | doaj.art-4f51e64b2ff8402bb912b5c7b8f773ad2022-12-22T02:37:37ZengEmergency Management Press矿业科学学报2096-21932021-02-0161919910.19606/j.cnki.jmst.2021.01.01020210110Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detectionXu Jiangye0Zhao Sihai1Zhao Zexing2Liu Yuxiao3Sun Hailong4School of Mechanical Electrical & Information Engineering, China University of Mining & Technology-Beijing, Beijing, 100083, ChinaSchool of Mechanical Electrical & Information Engineering, China University of Mining & Technology-Beijing, Beijing, 100083, ChinaSchool of Mechanical Electrical & Information Engineering, China University of Mining & Technology-Beijing, Beijing, 100083, ChinaSchool of Mechanical Electrical & Information Engineering, China University of Mining & Technology-Beijing, Beijing, 100083, ChinaSchool of Mechanical Electrical & Information Engineering, China University of Mining & Technology-Beijing, Beijing, 100083, ChinaIn the process of open-pit coal mine production, mining and transport loss of excavator accessories, iron and other large ferromagnetic objects with the coal into the crusher, will result in crusher jammed, broken tooth damage and even motor burn down and other serious production accidents, based on the principle of low frequency eddy current detection can effectively detect ferromagnetic objects, the characteristics of the ferromagnetic objects open-pit mine secondary crushing plant movement monitoring research. Taking SANDVIK's CR610/14—35 double-tooth roller sieve crusher as the experimental object, the mechanism of the detection system was analytically modeled according to the principle of electromagnetic mutual induction. The results of modeling and experiments show that the eddy current generated by ferromagnetic objects is weak due to the existence of strong background noise. The signal to noise ratio(SNR)can be improved by optimizing the parameters of the detector and planning the path of the detector. According to the characteristics of the experimental object, the maximum SNR was obtained when the ratio of the radius of the metal to the detection distance was 0.048, and the ratio of the coil radius to the detection distance was 0.044 5. In the 1~35 kHz segment, the SNR is higher in the low frequency band than the high frequency band. The initial value and response time of the path entering the detection area perpendicular to the detection axis have obvious advantages over the path entering the detection area parallel to the axis.http://kykxxb.cumtb.edu.cn/cn/article/doi/10.19606/j.cnki.jmst.2021.01.010low-frequency eddy current detectiontoothed roll crushermetal detectionopen-pit mineautocorrelation |
| spellingShingle | Xu Jiangye Zhao Sihai Zhao Zexing Liu Yuxiao Sun Hailong Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detection 矿业科学学报 low-frequency eddy current detection toothed roll crusher metal detection open-pit mine autocorrelation |
| title | Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detection |
| title_full | Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detection |
| title_fullStr | Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detection |
| title_full_unstemmed | Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detection |
| title_short | Research on monitoring of moving ferromagnetic objects in open-pit mine crushing station based on low-frequency eddy current detection |
| title_sort | research on monitoring of moving ferromagnetic objects in open pit mine crushing station based on low frequency eddy current detection |
| topic | low-frequency eddy current detection toothed roll crusher metal detection open-pit mine autocorrelation |
| url | http://kykxxb.cumtb.edu.cn/cn/article/doi/10.19606/j.cnki.jmst.2021.01.010 |
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