Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications

Plasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation...

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Main Authors: Soumya Sikdar, Pramod V. Menezes, Raven Maccione, Timo Jacob, Pradeep L. Menezes
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/11/6/1375
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author Soumya Sikdar
Pramod V. Menezes
Raven Maccione
Timo Jacob
Pradeep L. Menezes
author_facet Soumya Sikdar
Pramod V. Menezes
Raven Maccione
Timo Jacob
Pradeep L. Menezes
author_sort Soumya Sikdar
collection DOAJ
description Plasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation. It is widely employed in the fields of mechanical, petrochemical, and biomedical industries, to name a few. Several investigations have been carried out to study the coating performance developed through the PEO process in the past. This review attempts to summarize and explain some of the fundamental aspects of the PEO process, mechanism of coating formation, the processing conditions that impact the process, the main characteristics of the process, the microstructures evolved in the coating, the mechanical and tribological properties of the coating, and the influence of environmental conditions on the coating process. Recently, the PEO process has also been employed to produce nanocomposite coatings by incorporating nanoparticles in the electrolyte. This review also narrates some of the recent developments in the field of nanocomposite coatings with examples and their applications. Additionally, some of the applications of the PEO coatings have been demonstrated. Moreover, the significance of the PEO process, its current trends, and its scope of future work are highlighted.
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spelling doaj.art-4f70eaa661c6468ca676165d0f9a15842023-11-21T20:58:05ZengMDPI AGNanomaterials2079-49912021-05-01116137510.3390/nano11061375Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and ApplicationsSoumya Sikdar0Pramod V. Menezes1Raven Maccione2Timo Jacob3Pradeep L. Menezes4Department of Mechanical Engineering, University of Nevada, Reno, NV 89557, USAInstitute of Electrochemistry, Ulm University, Albert-Einstein-Allee 47, 89081 Ulm, GermanyDepartment of Mechanical Engineering, University of Nevada, Reno, NV 89557, USAInstitute of Electrochemistry, Ulm University, Albert-Einstein-Allee 47, 89081 Ulm, GermanyDepartment of Mechanical Engineering, University of Nevada, Reno, NV 89557, USAPlasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation. It is widely employed in the fields of mechanical, petrochemical, and biomedical industries, to name a few. Several investigations have been carried out to study the coating performance developed through the PEO process in the past. This review attempts to summarize and explain some of the fundamental aspects of the PEO process, mechanism of coating formation, the processing conditions that impact the process, the main characteristics of the process, the microstructures evolved in the coating, the mechanical and tribological properties of the coating, and the influence of environmental conditions on the coating process. Recently, the PEO process has also been employed to produce nanocomposite coatings by incorporating nanoparticles in the electrolyte. This review also narrates some of the recent developments in the field of nanocomposite coatings with examples and their applications. Additionally, some of the applications of the PEO coatings have been demonstrated. Moreover, the significance of the PEO process, its current trends, and its scope of future work are highlighted.https://www.mdpi.com/2079-4991/11/6/1375plasma electrolytic oxidationnanocomposite coatingtribologyadditivescorrosion
spellingShingle Soumya Sikdar
Pramod V. Menezes
Raven Maccione
Timo Jacob
Pradeep L. Menezes
Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications
Nanomaterials
plasma electrolytic oxidation
nanocomposite coating
tribology
additives
corrosion
title Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications
title_full Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications
title_fullStr Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications
title_full_unstemmed Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications
title_short Plasma Electrolytic Oxidation (PEO) Process—Processing, Properties, and Applications
title_sort plasma electrolytic oxidation peo process processing properties and applications
topic plasma electrolytic oxidation
nanocomposite coating
tribology
additives
corrosion
url https://www.mdpi.com/2079-4991/11/6/1375
work_keys_str_mv AT soumyasikdar plasmaelectrolyticoxidationpeoprocessprocessingpropertiesandapplications
AT pramodvmenezes plasmaelectrolyticoxidationpeoprocessprocessingpropertiesandapplications
AT ravenmaccione plasmaelectrolyticoxidationpeoprocessprocessingpropertiesandapplications
AT timojacob plasmaelectrolyticoxidationpeoprocessprocessingpropertiesandapplications
AT pradeeplmenezes plasmaelectrolyticoxidationpeoprocessprocessingpropertiesandapplications