Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater

A high cost of high-purity materials is one of the major factors that limit the application of ceramic membranes. Consequently, the focus was shifted to using natural and abundant low-cost materials such as zeolite, clay, sand, etc. as alternatives to well-known pure metallic oxides, such as alumina...

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Main Authors: Hajer Aloulou, Wala Aloulou, Joelle Duplay, Lassaad Baklouti, Lasâad Dammak, Raja Ben Amar
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/12/11/1066
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author Hajer Aloulou
Wala Aloulou
Joelle Duplay
Lassaad Baklouti
Lasâad Dammak
Raja Ben Amar
author_facet Hajer Aloulou
Wala Aloulou
Joelle Duplay
Lassaad Baklouti
Lasâad Dammak
Raja Ben Amar
author_sort Hajer Aloulou
collection DOAJ
description A high cost of high-purity materials is one of the major factors that limit the application of ceramic membranes. Consequently, the focus was shifted to using natural and abundant low-cost materials such as zeolite, clay, sand, etc. as alternatives to well-known pure metallic oxides, such as alumina, silica, zirconia and titania, which are usually used for ceramic membrane fabrication. As a contribution to this area, the development and characterization of new low-cost ultrafiltration (UF) membranes made from natural Tunisian kaolin are presented in this work. The asymmetric ceramic membranes were developed via layer-by-layer and slip-casting methods by direct coating on tubular supports previously prepared from sand and zeolite via the extrusion process. Referring to the results, it was found that the UF kaolin top layer is homogenous and exhibits good adhesion to different supports. In addition, the kaolin/sand and kaolin/zeolite membranes present an average pore diameter in the range of 4–17 nm and 28 nm, and water permeability of 491 L/h·m<sup>2</sup>·bar and 182 L/h·m<sup>2</sup>·bar, respectively. Both membranes were evaluated in their treatment of electroplating wastewater. This was done by removing oil and heavy metals using a homemade crossflow UF pilot plant operated at a temperature of 60 °C to reduce the viscosity of the effluent, and the transmembrane pressure (TMP) of 1 and 3 bar for kaolin/sand and kaolin/zeolite, respectively. Under these conditions, our membranes exhibit high permeability in the range of 306–336 L/h·m<sup>2</sup>·bar, an almost total oil and lead retention, a retention up to 96% for chemical oxygen demand (COD), 96% for copper and 94% for zinc. The overall data suggest that the developed kaolin membranes have the potential for remediation of oily industrial effluents contaminated by oil and heavy metals.
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spelling doaj.art-4fee4584d0c3433e984c542628d5f8282023-11-24T05:48:33ZengMDPI AGMembranes2077-03752022-10-011211106610.3390/membranes12111066Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating WastewaterHajer Aloulou0Wala Aloulou1Joelle Duplay2Lassaad Baklouti3Lasâad Dammak4Raja Ben Amar5Research Unit Advanced Technologies for Environment and Smart Cities, Faculty of Sciences, University of Sfax, UR22ES02, BP1171, Sfax 3000, TunisiaResearch Unit Advanced Technologies for Environment and Smart Cities, Faculty of Sciences, University of Sfax, UR22ES02, BP1171, Sfax 3000, TunisiaITES-Institut Terre et Environnement de Strasbourg, Université de Strasbourg, UMR 7063 CNRS, 5, Rue René Descartes, 67084 Strasbourg, FranceDepartment of Chemistry, College of Sciences and Arts at Ar Rass, Qassim University, Ar Rass 51921, Saudi ArabiaUniversité Paris-Est Créteil, CNRS, ICMPE, UMR 7182, 2 Rue Henri Dunant, 94320 Thiais, FranceResearch Unit Advanced Technologies for Environment and Smart Cities, Faculty of Sciences, University of Sfax, UR22ES02, BP1171, Sfax 3000, TunisiaA high cost of high-purity materials is one of the major factors that limit the application of ceramic membranes. Consequently, the focus was shifted to using natural and abundant low-cost materials such as zeolite, clay, sand, etc. as alternatives to well-known pure metallic oxides, such as alumina, silica, zirconia and titania, which are usually used for ceramic membrane fabrication. As a contribution to this area, the development and characterization of new low-cost ultrafiltration (UF) membranes made from natural Tunisian kaolin are presented in this work. The asymmetric ceramic membranes were developed via layer-by-layer and slip-casting methods by direct coating on tubular supports previously prepared from sand and zeolite via the extrusion process. Referring to the results, it was found that the UF kaolin top layer is homogenous and exhibits good adhesion to different supports. In addition, the kaolin/sand and kaolin/zeolite membranes present an average pore diameter in the range of 4–17 nm and 28 nm, and water permeability of 491 L/h·m<sup>2</sup>·bar and 182 L/h·m<sup>2</sup>·bar, respectively. Both membranes were evaluated in their treatment of electroplating wastewater. This was done by removing oil and heavy metals using a homemade crossflow UF pilot plant operated at a temperature of 60 °C to reduce the viscosity of the effluent, and the transmembrane pressure (TMP) of 1 and 3 bar for kaolin/sand and kaolin/zeolite, respectively. Under these conditions, our membranes exhibit high permeability in the range of 306–336 L/h·m<sup>2</sup>·bar, an almost total oil and lead retention, a retention up to 96% for chemical oxygen demand (COD), 96% for copper and 94% for zinc. The overall data suggest that the developed kaolin membranes have the potential for remediation of oily industrial effluents contaminated by oil and heavy metals.https://www.mdpi.com/2077-0375/12/11/1066kaolinceramic composite membraneultrafiltrationoily wastewaterheavy metals
spellingShingle Hajer Aloulou
Wala Aloulou
Joelle Duplay
Lassaad Baklouti
Lasâad Dammak
Raja Ben Amar
Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater
Membranes
kaolin
ceramic composite membrane
ultrafiltration
oily wastewater
heavy metals
title Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater
title_full Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater
title_fullStr Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater
title_full_unstemmed Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater
title_short Development of Ultrafiltration Kaolin Membranes over Sand and Zeolite Supports for the Treatment of Electroplating Wastewater
title_sort development of ultrafiltration kaolin membranes over sand and zeolite supports for the treatment of electroplating wastewater
topic kaolin
ceramic composite membrane
ultrafiltration
oily wastewater
heavy metals
url https://www.mdpi.com/2077-0375/12/11/1066
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