A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric Vehicles

Recently, the integrated On-Board Charger (OBC) combining an OBC converter with a Low-Voltage DC/DC Converter (LDC) has been considered to reduce the size, weight and cost of DC-DC converters in the EV system. This paper proposes a new integrated OBC converter with V2G (Vehicle-to-Grid) and auxiliar...

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Main Authors: Vu-Hai Nam, Duong-Van Tinh, Woojin Choi
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/12/3603
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author Vu-Hai Nam
Duong-Van Tinh
Woojin Choi
author_facet Vu-Hai Nam
Duong-Van Tinh
Woojin Choi
author_sort Vu-Hai Nam
collection DOAJ
description Recently, the integrated On-Board Charger (OBC) combining an OBC converter with a Low-Voltage DC/DC Converter (LDC) has been considered to reduce the size, weight and cost of DC-DC converters in the EV system. This paper proposes a new integrated OBC converter with V2G (Vehicle-to-Grid) and auxiliary battery charge functions. In the proposed integrated OBC converter, the OBC converter is composed of a bidirectional full-bridge converter with an active clamp circuit and a hybrid LDC converter with a Phase-Shift Full-Bridge (PSFB) converter and a forward converter. ZVS for all primary switches and nearly ZCS for the lagging switches can be achieved for all the operating conditions. In the secondary side of the proposed LDC converter, an additional circuit composed of a capacitor and two diodes is employed to clamp the oscillation voltage across rectifier diodes and to eliminate the circulating current. Since the output capacitor of the forward converter is connected in series with the output capacitor of the auxiliary battery charger, the energy from the propulsion battery can be delivered to the auxiliary battery during the freewheeling interval and it helps reduce the current ripple of the output inductor, leading to a smaller volume of the output inductor. A 1 kW prototype converter is implemented to verify the performance of the proposed topology. The maximum efficiency of the proposed converter achieved by the experiments is 96%.
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spelling doaj.art-4ff6c128574e42dfb5146ef2dcf7b9e62023-11-22T00:30:19ZengMDPI AGEnergies1996-10732021-06-011412360310.3390/en14123603A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric VehiclesVu-Hai Nam0Duong-Van Tinh1Woojin Choi2Department of Electrical Engineering, Soongsil University, Seoul 06978, KoreaDepartment of Electrical Engineering, Soongsil University, Seoul 06978, KoreaDepartment of Electrical Engineering, Soongsil University, Seoul 06978, KoreaRecently, the integrated On-Board Charger (OBC) combining an OBC converter with a Low-Voltage DC/DC Converter (LDC) has been considered to reduce the size, weight and cost of DC-DC converters in the EV system. This paper proposes a new integrated OBC converter with V2G (Vehicle-to-Grid) and auxiliary battery charge functions. In the proposed integrated OBC converter, the OBC converter is composed of a bidirectional full-bridge converter with an active clamp circuit and a hybrid LDC converter with a Phase-Shift Full-Bridge (PSFB) converter and a forward converter. ZVS for all primary switches and nearly ZCS for the lagging switches can be achieved for all the operating conditions. In the secondary side of the proposed LDC converter, an additional circuit composed of a capacitor and two diodes is employed to clamp the oscillation voltage across rectifier diodes and to eliminate the circulating current. Since the output capacitor of the forward converter is connected in series with the output capacitor of the auxiliary battery charger, the energy from the propulsion battery can be delivered to the auxiliary battery during the freewheeling interval and it helps reduce the current ripple of the output inductor, leading to a smaller volume of the output inductor. A 1 kW prototype converter is implemented to verify the performance of the proposed topology. The maximum efficiency of the proposed converter achieved by the experiments is 96%.https://www.mdpi.com/1996-1073/14/12/3603active clamphybrid converterLDC converterPSFB converterminimized circulating currentZero-Voltage Switching (ZVS)
spellingShingle Vu-Hai Nam
Duong-Van Tinh
Woojin Choi
A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric Vehicles
Energies
active clamp
hybrid converter
LDC converter
PSFB converter
minimized circulating current
Zero-Voltage Switching (ZVS)
title A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric Vehicles
title_full A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric Vehicles
title_fullStr A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric Vehicles
title_full_unstemmed A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric Vehicles
title_short A Novel Hybrid LDC Converter Topology for the Integrated On-Board Charger of Electric Vehicles
title_sort novel hybrid ldc converter topology for the integrated on board charger of electric vehicles
topic active clamp
hybrid converter
LDC converter
PSFB converter
minimized circulating current
Zero-Voltage Switching (ZVS)
url https://www.mdpi.com/1996-1073/14/12/3603
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