Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust Emissions

We investigated the operation of an axial-flow cyclone as the most promising dust-cleaning equipment based on energy consumption. Numerical solutions were obtained for the gas-solids suspension flow equations in axial flow cyclones with different separation chambers’ geometry using FlowVision softwa...

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Main Authors: Valery P. Meshalkin, Nicolay A. Martsulevich, Oleg M. Flisyuk, Ilia G. Likhachev, Antony M. Nzioka
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/2/816
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author Valery P. Meshalkin
Nicolay A. Martsulevich
Oleg M. Flisyuk
Ilia G. Likhachev
Antony M. Nzioka
author_facet Valery P. Meshalkin
Nicolay A. Martsulevich
Oleg M. Flisyuk
Ilia G. Likhachev
Antony M. Nzioka
author_sort Valery P. Meshalkin
collection DOAJ
description We investigated the operation of an axial-flow cyclone as the most promising dust-cleaning equipment based on energy consumption. Numerical solutions were obtained for the gas-solids suspension flow equations in axial flow cyclones with different separation chambers’ geometry using FlowVision software. The chamber’s geometrical features determined the nature of the gas-solids suspension flow, directly affecting the dusty gases’ purification degree. The circulating gas flows and the turbulent “trace” after the swirl generator were found to negatively influence the cyclone efficiency and the hydraulic resistance values. A high chamber height also negatively affected the gas purification since the bulk of dust particles were removed from the gas-solids flow at the initial section. The initial section’s length coincided with the gas-solids suspension’s jet flow zone due to the flow coming off the swirl vanes’ edges. Due to turbulent mixing, the particles’ secondary entrainment and return to the gas flow began to manifest outside this zone. Based on this analysis, it is possible to develop recommendations for choosing the chamber’s geometric parameters, minimizing the influence of the indicated factors. On the basis of this research, it will be possible to ensure cyclones’ high efficiency with significantly lower hydraulic resistance when designing axial-flow cyclones relative to other types of cyclone.
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spelling doaj.art-4ff8be38b3ad4a6ba20422b0befae28d2023-11-30T22:04:28ZengMDPI AGEnergies1996-10732023-01-0116281610.3390/en16020816Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust EmissionsValery P. Meshalkin0Nicolay A. Martsulevich1Oleg M. Flisyuk2Ilia G. Likhachev3Antony M. Nzioka4Faculty of Digital Technologies and Chemical Engineering, D. Mendeleev University of Chemical Technology of Russia, 9, Miusskaya Square, 125047 Moscow, RussiaDepartment of Processes and Apparatus, Saint-Petersburg State Institute of Technology, Technical University, 26, Moskovski Avenue, 190013 St. Petersburg, RussiaDepartment of Processes and Apparatus, Saint-Petersburg State Institute of Technology, Technical University, 26, Moskovski Avenue, 190013 St. Petersburg, RussiaDepartment of Processes and Apparatus, Saint-Petersburg State Institute of Technology, Technical University, 26, Moskovski Avenue, 190013 St. Petersburg, RussiaSilla Entech Co., Ltd., 559, Dalseo-Daero, Dalseo-gu, E&C Innobiz Tower, Daegu 42709, Republic of KoreaWe investigated the operation of an axial-flow cyclone as the most promising dust-cleaning equipment based on energy consumption. Numerical solutions were obtained for the gas-solids suspension flow equations in axial flow cyclones with different separation chambers’ geometry using FlowVision software. The chamber’s geometrical features determined the nature of the gas-solids suspension flow, directly affecting the dusty gases’ purification degree. The circulating gas flows and the turbulent “trace” after the swirl generator were found to negatively influence the cyclone efficiency and the hydraulic resistance values. A high chamber height also negatively affected the gas purification since the bulk of dust particles were removed from the gas-solids flow at the initial section. The initial section’s length coincided with the gas-solids suspension’s jet flow zone due to the flow coming off the swirl vanes’ edges. Due to turbulent mixing, the particles’ secondary entrainment and return to the gas flow began to manifest outside this zone. Based on this analysis, it is possible to develop recommendations for choosing the chamber’s geometric parameters, minimizing the influence of the indicated factors. On the basis of this research, it will be possible to ensure cyclones’ high efficiency with significantly lower hydraulic resistance when designing axial-flow cyclones relative to other types of cyclone.https://www.mdpi.com/1996-1073/16/2/816energy-effectivenessswirling flowaxial-flowgas-solids suspension flowcleaning efficiency
spellingShingle Valery P. Meshalkin
Nicolay A. Martsulevich
Oleg M. Flisyuk
Ilia G. Likhachev
Antony M. Nzioka
Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust Emissions
Energies
energy-effectiveness
swirling flow
axial-flow
gas-solids suspension flow
cleaning efficiency
title Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust Emissions
title_full Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust Emissions
title_fullStr Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust Emissions
title_full_unstemmed Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust Emissions
title_short Hydrodynamics of Energy-Efficient Axial-Flow Cyclones for Environmentally Safe Cleaning of Gas and Dust Emissions
title_sort hydrodynamics of energy efficient axial flow cyclones for environmentally safe cleaning of gas and dust emissions
topic energy-effectiveness
swirling flow
axial-flow
gas-solids suspension flow
cleaning efficiency
url https://www.mdpi.com/1996-1073/16/2/816
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