Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic Sheets

Linearity is an important factor that affects actuator accuracy. However, the high nonlinearity of KNN piezoelectric ceramics restricts their application in actuators. In this study, we used grinding stress to improve the linearity of ceramic chips, and used them to fabricate a laminated actuator. T...

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Main Authors: Youming Zhang, Qiang Hang, Dongxi Zheng, Fei Lin, Caifeng Chen
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Inorganics
Subjects:
Online Access:https://www.mdpi.com/2304-6740/12/1/18
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author Youming Zhang
Qiang Hang
Dongxi Zheng
Fei Lin
Caifeng Chen
author_facet Youming Zhang
Qiang Hang
Dongxi Zheng
Fei Lin
Caifeng Chen
author_sort Youming Zhang
collection DOAJ
description Linearity is an important factor that affects actuator accuracy. However, the high nonlinearity of KNN piezoelectric ceramics restricts their application in actuators. In this study, we used grinding stress to improve the linearity of ceramic chips, and used them to fabricate a laminated actuator. The ceramic sheets were ground to a thickness of 0.5 mm. During grinding, some areas of the ceramic changed from tetragonal to orthorhombic, owing to the grinding stress. The piezoelectric constant (d<sub>33</sub>) increased from 198 to 268 pC/N. Notably, the linearity of the ceramics improved. Seven pieces of ground ceramics were bound, to fabricate a laminated multilayer actuator with a total thickness of 3.5 mm. A DC voltage was applied to the actuator, and the displacement was measured. The displacement reached 0.73 μm under a low driving voltage of 200 V. A linear regression analysis of the displacement–voltage relationship was performed, obtaining the regression equation of the actuator. The linearity correlation coefficient was approximately 0.9903, implying that the actuator exhibits a high accuracy. The grinding stress improved the linearity, together with the piezoelectric properties of the ceramic chips, thus improving the actuator accuracy. This research will promote the application of KNN piezoelectric ceramics in actuators.
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spelling doaj.art-500c0109063349b49c685a680cc5089a2024-01-26T17:04:01ZengMDPI AGInorganics2304-67402023-12-011211810.3390/inorganics12010018Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic SheetsYouming Zhang0Qiang Hang1Dongxi Zheng2Fei Lin3Caifeng Chen4School of Mechanical & Intelligent Manufacturing, Jiujiang University, Jiujiang 332005, ChinaSchool of Mechanical & Intelligent Manufacturing, Jiujiang University, Jiujiang 332005, ChinaSchool of Mechanical & Intelligent Manufacturing, Jiujiang University, Jiujiang 332005, ChinaSchool of Mechanical & Intelligent Manufacturing, Jiujiang University, Jiujiang 332005, ChinaSchool of Materials Engineering, Jiangsu University, Zhenjiang 212013, ChinaLinearity is an important factor that affects actuator accuracy. However, the high nonlinearity of KNN piezoelectric ceramics restricts their application in actuators. In this study, we used grinding stress to improve the linearity of ceramic chips, and used them to fabricate a laminated actuator. The ceramic sheets were ground to a thickness of 0.5 mm. During grinding, some areas of the ceramic changed from tetragonal to orthorhombic, owing to the grinding stress. The piezoelectric constant (d<sub>33</sub>) increased from 198 to 268 pC/N. Notably, the linearity of the ceramics improved. Seven pieces of ground ceramics were bound, to fabricate a laminated multilayer actuator with a total thickness of 3.5 mm. A DC voltage was applied to the actuator, and the displacement was measured. The displacement reached 0.73 μm under a low driving voltage of 200 V. A linear regression analysis of the displacement–voltage relationship was performed, obtaining the regression equation of the actuator. The linearity correlation coefficient was approximately 0.9903, implying that the actuator exhibits a high accuracy. The grinding stress improved the linearity, together with the piezoelectric properties of the ceramic chips, thus improving the actuator accuracy. This research will promote the application of KNN piezoelectric ceramics in actuators.https://www.mdpi.com/2304-6740/12/1/18lead-free piezoelectric ceramicsKNNactuatorgrindinglinearity
spellingShingle Youming Zhang
Qiang Hang
Dongxi Zheng
Fei Lin
Caifeng Chen
Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic Sheets
Inorganics
lead-free piezoelectric ceramics
KNN
actuator
grinding
linearity
title Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic Sheets
title_full Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic Sheets
title_fullStr Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic Sheets
title_full_unstemmed Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic Sheets
title_short Fabrication of a Laminated Actuator with Excellent Linearity Using Ground Potassium Sodium Niobate-Based Ceramic Sheets
title_sort fabrication of a laminated actuator with excellent linearity using ground potassium sodium niobate based ceramic sheets
topic lead-free piezoelectric ceramics
KNN
actuator
grinding
linearity
url https://www.mdpi.com/2304-6740/12/1/18
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