Laser Scribing of Photovoltaic Solar Thin Films: A Review

The development of thin-film photovoltaics has emerged as a promising solution to the global energy crisis within the field of solar cell technology. However, transitioning from laboratory scale to large-area solar cells requires precise and high-quality scribes to achieve the required voltage and r...

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Main Authors: Farzad Jamaatisomarin, Ruqi Chen, Sajed Hosseini-Zavareh, Shuting Lei
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/7/3/94
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author Farzad Jamaatisomarin
Ruqi Chen
Sajed Hosseini-Zavareh
Shuting Lei
author_facet Farzad Jamaatisomarin
Ruqi Chen
Sajed Hosseini-Zavareh
Shuting Lei
author_sort Farzad Jamaatisomarin
collection DOAJ
description The development of thin-film photovoltaics has emerged as a promising solution to the global energy crisis within the field of solar cell technology. However, transitioning from laboratory scale to large-area solar cells requires precise and high-quality scribes to achieve the required voltage and reduce ohmic losses. Laser scribing has shown great potential in preserving efficiency by minimizing the drop in geometrical fill factor, resistive losses, and shunt formation. However, due to the laser induced photothermal effects, various defects can initiate and impact the quality of scribed grooves and weaken the module’s efficiency. In this regard, much research has been conducted to analyze the geometrical fill factor, surface integrity, and electrical performance of the laser scribes to reach higher power conversion efficiencies. This comprehensive review of laser scribing of photovoltaic solar thin films pivots on scribe quality and analyzes the critical factors and challenges affecting the efficiency and reliability of the scribing process. This review also covers the latest developments in using laser systems, parameters, and techniques for patterning various types of solar thin films to identify the optimized laser ablation condition. Furthermore, potential research directions for future investigations at improving the quality and performance of thin film laser scribing are suggested.
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spelling doaj.art-50ac9a67053d46b6b4406ef870e63e3f2023-11-18T11:05:26ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942023-05-01739410.3390/jmmp7030094Laser Scribing of Photovoltaic Solar Thin Films: A ReviewFarzad Jamaatisomarin0Ruqi Chen1Sajed Hosseini-Zavareh2Shuting Lei3Department of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USADepartment of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USADepartment of Physics, Kansas State University, Manhattan, KS 66506, USADepartment of Industrial and Manufacturing Systems Engineering, Kansas State University, Manhattan, KS 66506, USAThe development of thin-film photovoltaics has emerged as a promising solution to the global energy crisis within the field of solar cell technology. However, transitioning from laboratory scale to large-area solar cells requires precise and high-quality scribes to achieve the required voltage and reduce ohmic losses. Laser scribing has shown great potential in preserving efficiency by minimizing the drop in geometrical fill factor, resistive losses, and shunt formation. However, due to the laser induced photothermal effects, various defects can initiate and impact the quality of scribed grooves and weaken the module’s efficiency. In this regard, much research has been conducted to analyze the geometrical fill factor, surface integrity, and electrical performance of the laser scribes to reach higher power conversion efficiencies. This comprehensive review of laser scribing of photovoltaic solar thin films pivots on scribe quality and analyzes the critical factors and challenges affecting the efficiency and reliability of the scribing process. This review also covers the latest developments in using laser systems, parameters, and techniques for patterning various types of solar thin films to identify the optimized laser ablation condition. Furthermore, potential research directions for future investigations at improving the quality and performance of thin film laser scribing are suggested.https://www.mdpi.com/2504-4494/7/3/94laser scribingthin film solar cellquality analysislaser scribing defectspower conversion efficiency
spellingShingle Farzad Jamaatisomarin
Ruqi Chen
Sajed Hosseini-Zavareh
Shuting Lei
Laser Scribing of Photovoltaic Solar Thin Films: A Review
Journal of Manufacturing and Materials Processing
laser scribing
thin film solar cell
quality analysis
laser scribing defects
power conversion efficiency
title Laser Scribing of Photovoltaic Solar Thin Films: A Review
title_full Laser Scribing of Photovoltaic Solar Thin Films: A Review
title_fullStr Laser Scribing of Photovoltaic Solar Thin Films: A Review
title_full_unstemmed Laser Scribing of Photovoltaic Solar Thin Films: A Review
title_short Laser Scribing of Photovoltaic Solar Thin Films: A Review
title_sort laser scribing of photovoltaic solar thin films a review
topic laser scribing
thin film solar cell
quality analysis
laser scribing defects
power conversion efficiency
url https://www.mdpi.com/2504-4494/7/3/94
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AT shutinglei laserscribingofphotovoltaicsolarthinfilmsareview