Effect of Void Content on the Mechanical Properties of GFRP for Ship Design

Defects such as voids in composite materials often degrade the mechanical properties of laminates. Even if these materials are manufactured based on the design requirements, there is a possibility of instability occurring in these composite structures. In this study, several prototypes were develope...

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Main Authors: Jaewon Jang, Maydison, Yeonjun Kim, Zhiqiang Han, Daekyun Oh
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Journal of Marine Science and Engineering
Subjects:
Online Access:https://www.mdpi.com/2077-1312/11/6/1251
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author Jaewon Jang
Maydison
Yeonjun Kim
Zhiqiang Han
Daekyun Oh
author_facet Jaewon Jang
Maydison
Yeonjun Kim
Zhiqiang Han
Daekyun Oh
author_sort Jaewon Jang
collection DOAJ
description Defects such as voids in composite materials often degrade the mechanical properties of laminates. Even if these materials are manufactured based on the design requirements, there is a possibility of instability occurring in these composite structures. In this study, several prototypes were developed based on changes in composite ship design conditions (glass fiber weight fraction and fabric combination type) using a hand lay-up approach. The fabrication quality was quantitatively defined using the burn-off test, and statistical analysis was performed. A combination of chopped strand mat and woven roving material laminates possessed relatively less void content in the entire glass content (<i>G<sub>c</sub></i>) region (30–70 wt%) compared to a chopped strand mat single-material laminate. The effect was more pronounced in the high-<i>G<sub>c</sub></i> region (50–70 wt%) than that in the normal-<i>G<sub>c</sub></i> region (30–50 wt%). The composite hull plate can be designed seamlessly according to changes in fabrication quality. To ensure safety, the thickness of the laminate must be greater than that specified in the ISO standards, regardless of the combination type in the normal-<i>G<sub>c</sub></i> region. As a result of the void content considered, the flexural strength in the single laminate decreased by 15.02%. Furthermore, 3.33% of the flexural strength calculation decreased in the combined laminate compared to that in the ISO rules. Thus, a single CSM material can be designed to be thicker than a combined-material laminate with the same <i>G<sub>c</sub></i>, while considering the void content on the mechanical properties.
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spelling doaj.art-50c338b49b63486abd2722126ae102f92023-11-18T11:07:58ZengMDPI AGJournal of Marine Science and Engineering2077-13122023-06-01116125110.3390/jmse11061251Effect of Void Content on the Mechanical Properties of GFRP for Ship DesignJaewon Jang0Maydison1Yeonjun Kim2Zhiqiang Han3Daekyun Oh4Department of Ocean System Engineering, Graduate School, Mokpo National Maritime University, Mokpo 58628, Republic of KoreaDepartment of Ocean System Engineering, Graduate School, Mokpo National Maritime University, Mokpo 58628, Republic of KoreaDepartment of Ocean System Engineering, Graduate School, Mokpo National Maritime University, Mokpo 58628, Republic of KoreaSchool of Naval Architecture and Maritime, Zhejiang Ocean University, Zhoushan 316022, ChinaDepartment of Naval Architecture and Ocean Engineering, Mokpo National Maritime University, Mokpo 58628, Republic of KoreaDefects such as voids in composite materials often degrade the mechanical properties of laminates. Even if these materials are manufactured based on the design requirements, there is a possibility of instability occurring in these composite structures. In this study, several prototypes were developed based on changes in composite ship design conditions (glass fiber weight fraction and fabric combination type) using a hand lay-up approach. The fabrication quality was quantitatively defined using the burn-off test, and statistical analysis was performed. A combination of chopped strand mat and woven roving material laminates possessed relatively less void content in the entire glass content (<i>G<sub>c</sub></i>) region (30–70 wt%) compared to a chopped strand mat single-material laminate. The effect was more pronounced in the high-<i>G<sub>c</sub></i> region (50–70 wt%) than that in the normal-<i>G<sub>c</sub></i> region (30–50 wt%). The composite hull plate can be designed seamlessly according to changes in fabrication quality. To ensure safety, the thickness of the laminate must be greater than that specified in the ISO standards, regardless of the combination type in the normal-<i>G<sub>c</sub></i> region. As a result of the void content considered, the flexural strength in the single laminate decreased by 15.02%. Furthermore, 3.33% of the flexural strength calculation decreased in the combined laminate compared to that in the ISO rules. Thus, a single CSM material can be designed to be thicker than a combined-material laminate with the same <i>G<sub>c</sub></i>, while considering the void content on the mechanical properties.https://www.mdpi.com/2077-1312/11/6/1251ship structuredefectsfabrication qualitystatistical analysisship design
spellingShingle Jaewon Jang
Maydison
Yeonjun Kim
Zhiqiang Han
Daekyun Oh
Effect of Void Content on the Mechanical Properties of GFRP for Ship Design
Journal of Marine Science and Engineering
ship structure
defects
fabrication quality
statistical analysis
ship design
title Effect of Void Content on the Mechanical Properties of GFRP for Ship Design
title_full Effect of Void Content on the Mechanical Properties of GFRP for Ship Design
title_fullStr Effect of Void Content on the Mechanical Properties of GFRP for Ship Design
title_full_unstemmed Effect of Void Content on the Mechanical Properties of GFRP for Ship Design
title_short Effect of Void Content on the Mechanical Properties of GFRP for Ship Design
title_sort effect of void content on the mechanical properties of gfrp for ship design
topic ship structure
defects
fabrication quality
statistical analysis
ship design
url https://www.mdpi.com/2077-1312/11/6/1251
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AT zhiqianghan effectofvoidcontentonthemechanicalpropertiesofgfrpforshipdesign
AT daekyunoh effectofvoidcontentonthemechanicalpropertiesofgfrpforshipdesign