Optimized design and manufacturing of a motorcycle fairing spider

In the racing world, weight is one of the key factors when developing a vehicle. Therefore, the aim is to reduce it as much as possible to achieve a good power/weight ratio that can be translated into increased speed, manoeuvrability, or reduced fuel consumption. For this reason, the trend is to red...

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Main Authors: Ana P. Valerga, Marta Huerta-Rodriguez, J. Hermenegildo García-Ortiz
Format: Article
Language:English
Published: Taylor & Francis Group 2022-12-01
Series:Cogent Engineering
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/23311916.2022.2095952
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author Ana P. Valerga
Marta Huerta-Rodriguez
J. Hermenegildo García-Ortiz
author_facet Ana P. Valerga
Marta Huerta-Rodriguez
J. Hermenegildo García-Ortiz
author_sort Ana P. Valerga
collection DOAJ
description In the racing world, weight is one of the key factors when developing a vehicle. Therefore, the aim is to reduce it as much as possible to achieve a good power/weight ratio that can be translated into increased speed, manoeuvrability, or reduced fuel consumption. For this reason, the trend is to redesign existing parts to obtain more optimised and lighter ones using new materials and complex structures that are often manufactured using 3D printing. In this manuscript, a spider or support for the fairing of a racing motorbike was designed, making use of topological optimisation techniques by means of Computer-Aided Design and using additive manufacturing. Specifically, PLA was used as an eco-friendly material to replace the conventional welded metal used in these areas of a motorbike. Theoretical and experimental tests were carried out to confirm the viability of the piece. With the analysis of the topological optimisation, it was possible to manufacture a sustainable, low weight and low cost part, which has never been manufactured before with a polymeric material.Keywords: Topologic, FEM, CAD, PLA, fused deposition modelling, Additive manufacturing
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spelling doaj.art-50e5bceddb984abc9e3924fff8b8dc0b2023-08-02T05:51:47ZengTaylor & Francis GroupCogent Engineering2331-19162022-12-019110.1080/23311916.2022.2095952Optimized design and manufacturing of a motorcycle fairing spiderAna P. Valerga0Marta Huerta-Rodriguez1J. Hermenegildo García-Ortiz2Department of Mechanical Engineering and Industrial Design, University of Cadiz, Av. Universidad de Cádiz 10, Cádiz, SpainDepartment of Mechanical Engineering and Industrial Design, University of Cadiz, Av. Universidad de Cádiz 10, Cádiz, SpainDepartment of Mechanical Engineering and Industrial Design, University of Cadiz, Av. Universidad de Cádiz 10, Cádiz, SpainIn the racing world, weight is one of the key factors when developing a vehicle. Therefore, the aim is to reduce it as much as possible to achieve a good power/weight ratio that can be translated into increased speed, manoeuvrability, or reduced fuel consumption. For this reason, the trend is to redesign existing parts to obtain more optimised and lighter ones using new materials and complex structures that are often manufactured using 3D printing. In this manuscript, a spider or support for the fairing of a racing motorbike was designed, making use of topological optimisation techniques by means of Computer-Aided Design and using additive manufacturing. Specifically, PLA was used as an eco-friendly material to replace the conventional welded metal used in these areas of a motorbike. Theoretical and experimental tests were carried out to confirm the viability of the piece. With the analysis of the topological optimisation, it was possible to manufacture a sustainable, low weight and low cost part, which has never been manufactured before with a polymeric material.Keywords: Topologic, FEM, CAD, PLA, fused deposition modelling, Additive manufacturinghttps://www.tandfonline.com/doi/10.1080/23311916.2022.2095952TopologicFEMCADPLAfused deposition modellingadditive manufacturing
spellingShingle Ana P. Valerga
Marta Huerta-Rodriguez
J. Hermenegildo García-Ortiz
Optimized design and manufacturing of a motorcycle fairing spider
Cogent Engineering
Topologic
FEM
CAD
PLA
fused deposition modelling
additive manufacturing
title Optimized design and manufacturing of a motorcycle fairing spider
title_full Optimized design and manufacturing of a motorcycle fairing spider
title_fullStr Optimized design and manufacturing of a motorcycle fairing spider
title_full_unstemmed Optimized design and manufacturing of a motorcycle fairing spider
title_short Optimized design and manufacturing of a motorcycle fairing spider
title_sort optimized design and manufacturing of a motorcycle fairing spider
topic Topologic
FEM
CAD
PLA
fused deposition modelling
additive manufacturing
url https://www.tandfonline.com/doi/10.1080/23311916.2022.2095952
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