Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass Substrates
In the present work, the effect of tool surface roughness on energy channelization behavior was analyzed during the fabrication of micro holes by an electrochemical spark machining (ECSM) process. In this study, rough tools were fabricated by a rotary mode multi tip electric discharge machining (RM-...
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MDPI AG
2022-08-01
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| Online Access: | https://www.mdpi.com/1996-1944/15/16/5598 |
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| author | Tarlochan Singh Akshay Dvivedi Sarabjeet Singh Sidhu Evgeny Sergeevich Shlykov Karim Ravilevich Muratov Timur Rizovich Ablyaz |
| author_facet | Tarlochan Singh Akshay Dvivedi Sarabjeet Singh Sidhu Evgeny Sergeevich Shlykov Karim Ravilevich Muratov Timur Rizovich Ablyaz |
| author_sort | Tarlochan Singh |
| collection | DOAJ |
| description | In the present work, the effect of tool surface roughness on energy channelization behavior was analyzed during the fabrication of micro holes by an electrochemical spark machining (ECSM) process. In this study, rough tools were fabricated by a rotary mode multi tip electric discharge machining (RM-MT-EDM) process. The electrical characterization was also carried out to investigate the electric field intensity over the surface of tool electrode, and it was found that the use of rough tools improves the electric field intensity by 265.54% in comparison to the smooth tool electrodes. The use of rough tools in the ECSM process forms thin and stable gas film over the tool electrode, and as a result the rough tools produced high frequency spark discharges. Energy channelization index and specific energy were considered as response characteristics. The use of rough tools improves energy channelization index by 248.40%, and the specific energy is reduced by 143.263%. The material removal mechanisms for both of the processes (RM-MT-EDM and ECSM process) have also been presented through illustrations. |
| first_indexed | 2024-03-09T04:09:34Z |
| format | Article |
| id | doaj.art-510aabd55f3249e5aed78b352b5e8a4f |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-09T04:09:34Z |
| publishDate | 2022-08-01 |
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| series | Materials |
| spelling | doaj.art-510aabd55f3249e5aed78b352b5e8a4f2023-12-03T14:01:32ZengMDPI AGMaterials1996-19442022-08-011516559810.3390/ma15165598Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass SubstratesTarlochan Singh0Akshay Dvivedi1Sarabjeet Singh Sidhu2Evgeny Sergeevich Shlykov3Karim Ravilevich Muratov4Timur Rizovich Ablyaz5Department of Product and Industrial Design, Lovely Professional University, Phagwara 144001, Punjab, IndiaMechanical and Industrial Engineering Department, Indian Institute of Technology Roorkee, Roorkee 247667, Uttarakhand, IndiaMechanical Engineering Department, Sardar Beant Singh State University, Gurdaspur 143521, Punjab, IndiaMechanical Engineering Faculty, Perm National Research Polytechnic University, 614000 Perm, RussiaMechanical Engineering Faculty, Perm National Research Polytechnic University, 614000 Perm, RussiaMechanical Engineering Faculty, Perm National Research Polytechnic University, 614000 Perm, RussiaIn the present work, the effect of tool surface roughness on energy channelization behavior was analyzed during the fabrication of micro holes by an electrochemical spark machining (ECSM) process. In this study, rough tools were fabricated by a rotary mode multi tip electric discharge machining (RM-MT-EDM) process. The electrical characterization was also carried out to investigate the electric field intensity over the surface of tool electrode, and it was found that the use of rough tools improves the electric field intensity by 265.54% in comparison to the smooth tool electrodes. The use of rough tools in the ECSM process forms thin and stable gas film over the tool electrode, and as a result the rough tools produced high frequency spark discharges. Energy channelization index and specific energy were considered as response characteristics. The use of rough tools improves energy channelization index by 248.40%, and the specific energy is reduced by 143.263%. The material removal mechanisms for both of the processes (RM-MT-EDM and ECSM process) have also been presented through illustrations.https://www.mdpi.com/1996-1944/15/16/5598ECSMEDMtool electrodesurface roughnessenergy |
| spellingShingle | Tarlochan Singh Akshay Dvivedi Sarabjeet Singh Sidhu Evgeny Sergeevich Shlykov Karim Ravilevich Muratov Timur Rizovich Ablyaz Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass Substrates Materials ECSM EDM tool electrode surface roughness energy |
| title | Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass Substrates |
| title_full | Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass Substrates |
| title_fullStr | Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass Substrates |
| title_full_unstemmed | Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass Substrates |
| title_short | Energy Channelization Analysis of Rough Tools Developed by RM-MT-EDM Process during ECSM of Glass Substrates |
| title_sort | energy channelization analysis of rough tools developed by rm mt edm process during ecsm of glass substrates |
| topic | ECSM EDM tool electrode surface roughness energy |
| url | https://www.mdpi.com/1996-1944/15/16/5598 |
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