Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based Polyols

Developing polyols from biomass sources contributes to a more circular economy by replacing petroleum-based polyols in the vast production of polyurethanes (PUR). One such potential biomass source could be leftover birch bark from which suberinic acids (SA) can be obtained. The purpose of this study...

Full description

Bibliographic Details
Main Authors: Aiga Ivdre, Arnis Abolins, Nikita Volkovs, Laima Vevere, Aigars Paze, Raimonds Makars, Daniela Godina, Janis Rizikovs
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/14/3124
_version_ 1797587652173627392
author Aiga Ivdre
Arnis Abolins
Nikita Volkovs
Laima Vevere
Aigars Paze
Raimonds Makars
Daniela Godina
Janis Rizikovs
author_facet Aiga Ivdre
Arnis Abolins
Nikita Volkovs
Laima Vevere
Aigars Paze
Raimonds Makars
Daniela Godina
Janis Rizikovs
author_sort Aiga Ivdre
collection DOAJ
description Developing polyols from biomass sources contributes to a more circular economy by replacing petroleum-based polyols in the vast production of polyurethanes (PUR). One such potential biomass source could be leftover birch bark from which suberinic acids (SA) can be obtained. The purpose of this study was to identify the best synthesis routes for novel SA-based polyols, obtain rigid PUR foams, and evaluate their competitiveness and potential suitability as thermal insulation material. Novel polyols were synthesized from depolymerized SA by esterification with various functionality and molecular weight alcohols in several molar ratios. The moisture content, hydroxyl and acid values, and apparent viscosity were tested. Free-rise rigid PUR foams from the most suitable SA-based polyol and tall oil-based polyol were successfully prepared, reaching ~20 wt.% total renewable material content in the foam. The obtained rigid PUR foams’ morphological, mechanical, and thermal properties were investigated and compared to present foam materials, including commercial foams. The apparent density (~33 kg/m<sup>3</sup>), as well as the closed cell content (~94%), compression strength (0.25 MPa, parallel to the foaming direction), and thermal conductivity (~0.019 W/(m·K)), approved the competitiveness and potential ability of SA-based rigid PUR foam production as thermal insulation material.
first_indexed 2024-03-11T00:41:56Z
format Article
id doaj.art-5110eb278e5c40339ecfb6da02e0ce5c
institution Directory Open Access Journal
issn 2073-4360
language English
last_indexed 2024-03-11T00:41:56Z
publishDate 2023-07-01
publisher MDPI AG
record_format Article
series Polymers
spelling doaj.art-5110eb278e5c40339ecfb6da02e0ce5c2023-11-18T21:03:38ZengMDPI AGPolymers2073-43602023-07-011514312410.3390/polym15143124Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based PolyolsAiga Ivdre0Arnis Abolins1Nikita Volkovs2Laima Vevere3Aigars Paze4Raimonds Makars5Daniela Godina6Janis Rizikovs7Latvian State Institute of Wood Chemistry, 27 Dzerbenes St., LV-1006 Riga, LatviaLatvian State Institute of Wood Chemistry, 27 Dzerbenes St., LV-1006 Riga, LatviaPolyLabs SIA, 46 Mukusalas St., LV-1004 Riga, LatviaLatvian State Institute of Wood Chemistry, 27 Dzerbenes St., LV-1006 Riga, LatviaLatvian State Institute of Wood Chemistry, 27 Dzerbenes St., LV-1006 Riga, LatviaPolyLabs SIA, 46 Mukusalas St., LV-1004 Riga, LatviaLatvian State Institute of Wood Chemistry, 27 Dzerbenes St., LV-1006 Riga, LatviaLatvian State Institute of Wood Chemistry, 27 Dzerbenes St., LV-1006 Riga, LatviaDeveloping polyols from biomass sources contributes to a more circular economy by replacing petroleum-based polyols in the vast production of polyurethanes (PUR). One such potential biomass source could be leftover birch bark from which suberinic acids (SA) can be obtained. The purpose of this study was to identify the best synthesis routes for novel SA-based polyols, obtain rigid PUR foams, and evaluate their competitiveness and potential suitability as thermal insulation material. Novel polyols were synthesized from depolymerized SA by esterification with various functionality and molecular weight alcohols in several molar ratios. The moisture content, hydroxyl and acid values, and apparent viscosity were tested. Free-rise rigid PUR foams from the most suitable SA-based polyol and tall oil-based polyol were successfully prepared, reaching ~20 wt.% total renewable material content in the foam. The obtained rigid PUR foams’ morphological, mechanical, and thermal properties were investigated and compared to present foam materials, including commercial foams. The apparent density (~33 kg/m<sup>3</sup>), as well as the closed cell content (~94%), compression strength (0.25 MPa, parallel to the foaming direction), and thermal conductivity (~0.019 W/(m·K)), approved the competitiveness and potential ability of SA-based rigid PUR foam production as thermal insulation material.https://www.mdpi.com/2073-4360/15/14/3124polyurethanerigid polyurethane foamssuberinbio-polyolssuberinic acidssustainability
spellingShingle Aiga Ivdre
Arnis Abolins
Nikita Volkovs
Laima Vevere
Aigars Paze
Raimonds Makars
Daniela Godina
Janis Rizikovs
Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based Polyols
Polymers
polyurethane
rigid polyurethane foams
suberin
bio-polyols
suberinic acids
sustainability
title Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based Polyols
title_full Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based Polyols
title_fullStr Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based Polyols
title_full_unstemmed Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based Polyols
title_short Rigid Polyurethane Foams as Thermal Insulation Material from Novel Suberinic Acid-Based Polyols
title_sort rigid polyurethane foams as thermal insulation material from novel suberinic acid based polyols
topic polyurethane
rigid polyurethane foams
suberin
bio-polyols
suberinic acids
sustainability
url https://www.mdpi.com/2073-4360/15/14/3124
work_keys_str_mv AT aigaivdre rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols
AT arnisabolins rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols
AT nikitavolkovs rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols
AT laimavevere rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols
AT aigarspaze rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols
AT raimondsmakars rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols
AT danielagodina rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols
AT janisrizikovs rigidpolyurethanefoamsasthermalinsulationmaterialfromnovelsuberinicacidbasedpolyols