Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal Scans

Alkaline sodium hydroxide/sodium silicate-activating high-purity metakaolin geopolymerization is described in terms of metakaolin deconstruction in tetrahedral hydrate silicate [O[Si(OH)<sub>3</sub>]]<sup>−</sup> and aluminate [Al(OH)<sub>4</sub>]<sup>−</...

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Main Authors: Raffaella Aversa, Laura Ricciotti, Valeria Perrotta, Antonio Apicella
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/16/2/211
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author Raffaella Aversa
Laura Ricciotti
Valeria Perrotta
Antonio Apicella
author_facet Raffaella Aversa
Laura Ricciotti
Valeria Perrotta
Antonio Apicella
author_sort Raffaella Aversa
collection DOAJ
description Alkaline sodium hydroxide/sodium silicate-activating high-purity metakaolin geopolymerization is described in terms of metakaolin deconstruction in tetrahedral hydrate silicate [O[Si(OH)<sub>3</sub>]]<sup>−</sup> and aluminate [Al(OH)<sub>4</sub>]<sup>−</sup> ionic precursors followed by their reassembling in linear and branched sialates monomers that randomly copolymerize into an irregular crosslinked aluminosilicate network. The novelty of the approach resides in the concurrent thermo-calorimetric (differential scanning calorimetry, DSC) and rheological (dynamic mechanical analysis, DMA) characterizations of the liquid slurry during the transformation into a gel and a structural glassy solid. Tests were run either in temperature scan (1 °C/min) or isothermal (20 °C, 30 °C, 40 °C) cure conditions. A Gaussian functions deconvolution method has been applied to the DSC multi-peak thermograms to separate the kinetic contributions of the oligomer’s concurrent reactions. DSC thermograms of all tested materials are well-fitted by a combination of three overlapping Gaussian curves that are associated with the initial linear low-molecular-weight (Mw) oligomers (P1) formation, oligomers branching into alumina-rich and silica-rich gels (P2), and inter- and intra-molecular crosslinking (P3). The loss factor has been used to define viscoelastic behavioral zones for each DMA rheo-thermogram operated in the same DSC thermal conditions. Macromolecular evolution and viscoelastic properties have been obtained by pairing the deconvoluted DSC thermograms with the viscoelastic behavioral zones of the DMA rheo-thermograms. Two main chemorheological behaviors have been identified relative to pre- and post-gelation separation of the viscoelastic liquid from the viscoelastic solid. Each comprises three behavioral zones, accounting for the concurrently occurring linear and branching oligomerization, aluminate-rich and silica-rich gel nucleations, crosslinking, and vitrification. A “rubbery plateau” in the loss factor path, observed for all the testing conditions, identifies a large behavioral transition zone dividing the incipient gelling liquid slurry from the material hard setting and vitrification.
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spelling doaj.art-5114ef5d9dd848d192c2a6a4c63b38262024-01-26T18:13:50ZengMDPI AGPolymers2073-43602024-01-0116221110.3390/polym16020211Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal ScansRaffaella Aversa0Laura Ricciotti1Valeria Perrotta2Antonio Apicella3Advanced Materials Laboratory, Department of Architecture and Industrial Design, University of Campania Luigi Vanvitelli, Via San Lorenzo, 81031 Aversa, ItalyAdvanced Materials Laboratory, Department of Architecture and Industrial Design, University of Campania Luigi Vanvitelli, Via San Lorenzo, 81031 Aversa, ItalyAdvanced Materials Laboratory, Department of Architecture and Industrial Design, University of Campania Luigi Vanvitelli, Via San Lorenzo, 81031 Aversa, ItalyAdvanced Materials Laboratory, Department of Architecture and Industrial Design, University of Campania Luigi Vanvitelli, Via San Lorenzo, 81031 Aversa, ItalyAlkaline sodium hydroxide/sodium silicate-activating high-purity metakaolin geopolymerization is described in terms of metakaolin deconstruction in tetrahedral hydrate silicate [O[Si(OH)<sub>3</sub>]]<sup>−</sup> and aluminate [Al(OH)<sub>4</sub>]<sup>−</sup> ionic precursors followed by their reassembling in linear and branched sialates monomers that randomly copolymerize into an irregular crosslinked aluminosilicate network. The novelty of the approach resides in the concurrent thermo-calorimetric (differential scanning calorimetry, DSC) and rheological (dynamic mechanical analysis, DMA) characterizations of the liquid slurry during the transformation into a gel and a structural glassy solid. Tests were run either in temperature scan (1 °C/min) or isothermal (20 °C, 30 °C, 40 °C) cure conditions. A Gaussian functions deconvolution method has been applied to the DSC multi-peak thermograms to separate the kinetic contributions of the oligomer’s concurrent reactions. DSC thermograms of all tested materials are well-fitted by a combination of three overlapping Gaussian curves that are associated with the initial linear low-molecular-weight (Mw) oligomers (P1) formation, oligomers branching into alumina-rich and silica-rich gels (P2), and inter- and intra-molecular crosslinking (P3). The loss factor has been used to define viscoelastic behavioral zones for each DMA rheo-thermogram operated in the same DSC thermal conditions. Macromolecular evolution and viscoelastic properties have been obtained by pairing the deconvoluted DSC thermograms with the viscoelastic behavioral zones of the DMA rheo-thermograms. Two main chemorheological behaviors have been identified relative to pre- and post-gelation separation of the viscoelastic liquid from the viscoelastic solid. Each comprises three behavioral zones, accounting for the concurrently occurring linear and branching oligomerization, aluminate-rich and silica-rich gel nucleations, crosslinking, and vitrification. A “rubbery plateau” in the loss factor path, observed for all the testing conditions, identifies a large behavioral transition zone dividing the incipient gelling liquid slurry from the material hard setting and vitrification.https://www.mdpi.com/2073-4360/16/2/211chemorheologygeopolymerviscoelasticityDSC thermograms deconvolutionadditive manufacturing
spellingShingle Raffaella Aversa
Laura Ricciotti
Valeria Perrotta
Antonio Apicella
Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal Scans
Polymers
chemorheology
geopolymer
viscoelasticity
DSC thermograms deconvolution
additive manufacturing
title Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal Scans
title_full Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal Scans
title_fullStr Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal Scans
title_full_unstemmed Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal Scans
title_short Thermokinetic and Chemorheology of the Geopolymerization of an Alumina-Rich Alkaline-Activated Metakaolin in Isothermal and Dynamic Thermal Scans
title_sort thermokinetic and chemorheology of the geopolymerization of an alumina rich alkaline activated metakaolin in isothermal and dynamic thermal scans
topic chemorheology
geopolymer
viscoelasticity
DSC thermograms deconvolution
additive manufacturing
url https://www.mdpi.com/2073-4360/16/2/211
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