Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to Biomethane

Direct catalytic methanation of CO<sub>2</sub> (from CO<sub>2</sub>/CH<sub>4</sub> biogas mixture) to produce biomethane was conducted in a pilot demonstration plant. In the demonstration project (MeGa-StoRE), a biogas desulfurization process and thermochemical me...

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Main Authors: Rohit Gaikwad, Sebastian N. B. Villadsen, Jan Pihl Rasmussen, Flemming Bjerg Grumsen, Lars Pleth Nielsen, Gary Gildert, Per Møller, Philip Loldrup Fosbøl
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/10/12/1428
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author Rohit Gaikwad
Sebastian N. B. Villadsen
Jan Pihl Rasmussen
Flemming Bjerg Grumsen
Lars Pleth Nielsen
Gary Gildert
Per Møller
Philip Loldrup Fosbøl
author_facet Rohit Gaikwad
Sebastian N. B. Villadsen
Jan Pihl Rasmussen
Flemming Bjerg Grumsen
Lars Pleth Nielsen
Gary Gildert
Per Møller
Philip Loldrup Fosbøl
author_sort Rohit Gaikwad
collection DOAJ
description Direct catalytic methanation of CO<sub>2</sub> (from CO<sub>2</sub>/CH<sub>4</sub> biogas mixture) to produce biomethane was conducted in a pilot demonstration plant. In the demonstration project (MeGa-StoRE), a biogas desulfurization process and thermochemical methanation of biogas using hydrogen produced by water electrolysis were carried out at a fully operational biogas plant in Denmark. The main objective of this part of the project was to design and develop a reactor system for catalytic conversion of CO<sub>2</sub> in biogas to methane and feed biomethane directly to the existing natural gas grid. A process was developed in a portable container with a 10 Nm<sup>3</sup>/h of biogas conversion capacity. A test campaign was run at a biogas plant for more than 6 months, and long-time operation revealed a stable steady-state conversion of more than 90% CO<sub>2</sub> conversion to methane. A detailed catalytic study was performed to investigate the high activity and stability of the applied catalyst.
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spelling doaj.art-51352446924044b988d3179f843b2b552023-11-20T23:45:06ZengMDPI AGCatalysts2073-43442020-12-011012142810.3390/catal10121428Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to BiomethaneRohit Gaikwad0Sebastian N. B. Villadsen1Jan Pihl Rasmussen2Flemming Bjerg Grumsen3Lars Pleth Nielsen4Gary Gildert5Per Møller6Philip Loldrup Fosbøl7Department of Mechanical Engineering, Technical University of Denmark, 2800 Kongens Lyngby, DenmarkDepartment of Chemical and Biochemical Engineering, Technical University of Denmark, 2800 Kongens Lyngby, DenmarkElplatek A/S, Meteorvej 10, 8700 Horsens, DenmarkDepartment of Mechanical Engineering, Technical University of Denmark, 2800 Kongens Lyngby, DenmarkTribology Centre, Danish Technological Institute, Kongsvang Alle 29, 8000 Aarhus, DenmarkUnicat Catalyst Technologies, Inc., Alvin, TX 77512-1516, USADepartment of Mechanical Engineering, Technical University of Denmark, 2800 Kongens Lyngby, DenmarkDepartment of Chemical and Biochemical Engineering, Technical University of Denmark, 2800 Kongens Lyngby, DenmarkDirect catalytic methanation of CO<sub>2</sub> (from CO<sub>2</sub>/CH<sub>4</sub> biogas mixture) to produce biomethane was conducted in a pilot demonstration plant. In the demonstration project (MeGa-StoRE), a biogas desulfurization process and thermochemical methanation of biogas using hydrogen produced by water electrolysis were carried out at a fully operational biogas plant in Denmark. The main objective of this part of the project was to design and develop a reactor system for catalytic conversion of CO<sub>2</sub> in biogas to methane and feed biomethane directly to the existing natural gas grid. A process was developed in a portable container with a 10 Nm<sup>3</sup>/h of biogas conversion capacity. A test campaign was run at a biogas plant for more than 6 months, and long-time operation revealed a stable steady-state conversion of more than 90% CO<sub>2</sub> conversion to methane. A detailed catalytic study was performed to investigate the high activity and stability of the applied catalyst.https://www.mdpi.com/2073-4344/10/12/1428biogasbiomethaneCO<sub>2</sub> methanationdemonstration pilot plantadiabatic reactorsmovable container
spellingShingle Rohit Gaikwad
Sebastian N. B. Villadsen
Jan Pihl Rasmussen
Flemming Bjerg Grumsen
Lars Pleth Nielsen
Gary Gildert
Per Møller
Philip Loldrup Fosbøl
Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to Biomethane
Catalysts
biogas
biomethane
CO<sub>2</sub> methanation
demonstration pilot plant
adiabatic reactors
movable container
title Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to Biomethane
title_full Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to Biomethane
title_fullStr Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to Biomethane
title_full_unstemmed Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to Biomethane
title_short Container-Sized CO<sub>2</sub> to Methane: Design, Construction and Catalytic Tests Using Raw Biogas to Biomethane
title_sort container sized co sub 2 sub to methane design construction and catalytic tests using raw biogas to biomethane
topic biogas
biomethane
CO<sub>2</sub> methanation
demonstration pilot plant
adiabatic reactors
movable container
url https://www.mdpi.com/2073-4344/10/12/1428
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